September 2024
US: Heidelberg Materials North America has demonstrated its new bagging system at the Mitchell cement plant in Indiana. It features a Ventomatic GIROMAT EVO V12 rotary packer that can fill one bag per second and 3600 bags per hour, and has an automated kiosk system. The Mitchell plant predominantly manufactures EcoCem Portland limestone cement, along with Brixment Masonry and Stone-Hold products. The new system first became operational in 2023.
Toby Knott, vice president of cement sales in the Midwest region, said "Compared to earlier operations, when bags had to be put on spouts by hand, the increase in efficiency provides more opportunity." The plant's rebranding from Lehigh Cement to Heidelberg Materials can also be seen on new bag designs.
DMCI Holdings may acquire Cemex Holdings Philippines 18 March 2024
Philippines: DMCI Holdings is considering the acquisition of Cemex Holdings Philippines. Reuters has reported that the deal is valued at around US$715m. DMCI Holdings Chairman Isidro Consunji expressed optimism about the potential acquisition, but did not specify a completion timeline. DMCI Holdings is exploring diversification into new industries, with cement identified as a strategic addition.
Colombia: Cemex Colombia plans to source 42,900MWh/yr of renewable electricity for its Caracolita cement plant in Tolima from Celsia's upcoming 20MW solar power plant in Ibague. Upon the solar plant’s commissioning in 2025, this initiative will account for 25% of the cement plant's electricity needs.
Alejandro Ramirez, president of Cemex Colombia and Peru, said "Supplying our main cement plant in Colombia with solar energy will be a decisive step in our strategy to take advantage of renewable sources for cement production in Colombia."
Ricardo Sierra, CEO of Celsia, said "The company has 17 operational solar power plants totalling more than 300MW of installed capacity in Colombia." He added "Celsia’s target is to reach 1GW of photovoltaic projects under construction and development, some of which will deliver power to the grid, and others will benefit various industrial companies."
Southern Province Cement Company's revenues fall in 2023 18 March 2024
Saudi Arabia: Southern Province Cement Company’s revenues fell by 12% year-on-year to US$285m in 2023, from $US325m in 2022. The company’s net profit also fell, by 35% from US$80.2m to US$52m.
Azerbaijan: The latest figures from the State Statistical Committee show a 35% year-on-year increase in the value of building materials produced in Azerbaijan, to US$102m in January - February 2024. Cement production notably surged to 546,000t in the two-month period, a 30% increase. However, clinker production fell by 17% year-on-year. The production of ready-mix concrete increased by 60%, but construction lime production dropped by 57%. These trends continued an increase in building materials production from 2023, when it rose by 32% from 2022 levels.
Proposed clay mining license for Long Thanh Cement 18 March 2024
Vietnam: The Vietnamese Ministry of Construction has recommended that Long Thanh Cement receive a mining licence for clay mines T51 and T52 Nui Nghe. The licence allows for an extraction capacity of 1.1Mt/yr of clay. This initiative aims to provide a stable supply of clay materials for the Long Thanh cement plant in Ha Nam province, which is undergoing expansion from 0.91Mt/yr to 2.3Mt/yr. The Ministry of Natural Resources and Environment reports that these clay mines have a claystone reserve of 4.33Mt and a sandstone and siltstone reserve of 1.6Mt viable for cement production.
Lebap Cement Plant's second phase opens in Turkmenistan 15 March 2024
Turkmenistan: On 13 March 2024, President Serdar Berdimuhamedov inaugurated the second phase of the Lebap Cement Plant in the Koitendag district, Lebap province, increasing its production capacity to 1Mt/yr. The first phase has been operational since February 2013. The new facility includes 38 buildings and is designed to meet international standards, including the production of sulphate-resistant cement.
Additionally, the President announced the upcoming launch of the Baherden Cement Plant's second stage in the Ahal province, expected to produce another 1Mt/yr of cement.
Serdar Berdimuhamedov said "Advanced equipment has been installed at the plant, which will help optimise the production process and produce products that are in high demand." He added “Turkmenistan has set a course for industrialisation, import substitution and ensuring the competitiveness of domestic construction products."
Shera invests in Philippine fibre cement board plant 15 March 2024
Philippines: Shera is investing US$36m to establish its first production hub in the Philippines. Announced by Thunnop Jumpasri, president and country head for Philippines and Malaysia, the move marks a significant expansion in response to the robust growth in the local construction sector.
The new facility, located in Pampanga, commenced initial operations in 2023 and is anticipated to be fully operational by October 2024. With an initial capacity of 100,000t/yr, expected to double in the coming years, the plant will create 150 jobs. After 15 years of supplying fibre cement boards from Thailand and achieving US$27m in Philippine sales last year, Shera aims for 10-15% growth in 2024.
Thunnop Jumpasri said "This will be our first plant outside of Thailand. We plan to export to other countries from the Philippines to Taiwan, Korea and some parts of China, but we prioritise the Philippines first for now."
Saint-Gobain invests in low-carbon cement technologies 15 March 2024
France: Saint-Gobain is intensifying its commitment to low-carbon cement and concrete additives. The group has invested in Fortera, a start-up developing a process for low-carbon cement production. Fortera's ReCarb process reduces CO2 emissions by 70% in existing cement plants, contributing significantly to the goal of net-zero carbon cement production, especially when combined with renewable energy. Additionally, Saint-Gobain supports Ecocem, a leading company in low-carbon cement technologies in Europe, as a shareholder. Ecocem's ACT technology showcases a 70% reduction in carbon footprint compared to the average CEM II cement used in Europe.
US: On March 14, 2024, the US Environmental Protection Agency (EPA) acknowledged 103 manufacturing plants for achieving Energy Star certification in 2023, a prestigious recognition for being in the top 25% of energy efficiency in their respective sectors. These plants collectively prevented over 8Mt of CO2 emissions. Out of the 103, 11 were cement plants.
EPA Administrator Michael S Regan said “These Energy Star certified plants demonstrate that cutting the embodied carbon of our industrial products through energy efficiency doesn’t just make environmental sense, it makes economic sense.”
The industrial sector, responsible for 30% of US greenhouse gas emissions, mainly due to energy consumption in manufacturing, has seen significant improvements in these Energy Star certified plants. These facilities assess their energy performance using EPA’s energy performance indicators or the Solomon Associates Energy Intensity Index for petroleum refineries. Plants scoring at least 75 out of 100, thereby exceeding the energy efficiency of 75% of similar facilities nationwide, are eligible for this certification. Available across 21 manufacturing sectors, including cement, steel, glass, and commercial bakeries, Energy Star certification has been awarded to over 270 plants since 2006, reflecting the growing trend of energy-efficient practices in the manufacturing industry.