Displaying items by tag: CCUS

China: China Energy Engineering (CEEC) has announced the completion of reliability testing for ‘CarbonBox’, Asia's ‘largest direct air capture device by capacity’, according to the company. Developed jointly by a CEEC subsidiary and Shanghai Jiao Tong University, CarbonBox can reportedly capture over 600t/yr of CO₂. This technology will help to contribute to the production of green methanol and aviation fuel. The device aims to reduce the traditionally high energy consumption and costs associated with direct air capture devices.

A recent report by the Administrative Centre for China’s Agenda 21 and two other institutes revealed that China is advancing in CCUS deployment, with nearly 100 planned and operational projects.

Australia: Calix has been awarded a US$10m grant from the Australian government’s Carbon Capture Technologies Program to build a commercial demonstration electric calciner for ‘near zero emissions’ lime and cement production. The grant covers up to 50% of the expenditure, contingent on meeting project milestones.

The project will utilise the Leilac technology to capture up to 20,000t/yr of CO₂ from the cement and lime manufacturing processes. The project will create two revenue streams via a ‘near zero emissions’ lime product, as well as up to 15,000t/yr of captured CO₂ being sold to the SM1 project for green methanol production.

In the second phase of the project, production will be expanded to include the processing of cement raw meal to a ‘near zero emissions’ clinker product, with captured CO₂ supplied for use.

Croatia: Holcim Croatia's €237m 'KOdeCO' project has been declared a strategic investment by Croatia. This will reportedly make Holcim the first producer of carbon-neutral cement in Croatia and one of the first in Europe, according to a press release by the company.

In January 2024, Holcim Croatia began implementing the carbon capture and storage project at the cement plant in Koromačno, signing a contract with the European Climate, Infrastructure, and Environment Executive Agency and securing a grant from the EU Innovation Fund totalling €117m. The project will reduce annual CO₂ emissions by 367,000t/yr.

Australia: Woodside Energy and Cemex have invested US$6.7m in Melbourne-based KC8 Capture Technologies to support its efforts in achieving net zero emissions via carbon capture and storage.

KC8 is partnering with Cement Australia to construct a commercial demonstration plant in Gladstone, Queensland, aiming to capture 15t/day of CO₂. A partnership with Cemex aims to capture over 100t/day of CO₂ at one of its major plants. Additionally, KC8 plans a commercial pilot at the US Department of Energy’s National Carbon Capture Centre to capture 10-15t/day of CO₂ from natural gas combustion flue gas. The initiative has also secured US$6m from Low Emission Technology Australia and US$11.26m from the US government.

Executive director Greg Ross said "The funds will be used to expand KC8’s team and expedite deployment of its technology into hard-to-abate industries, such as cement – through a number of key projects."

Thailand: Siam Cement Group has awarded JGC Corporation the pre-feasibility study for a carbon capture and utilisation (CCU) facility at a cement plant in Thailand. The study will determine the technology license, assess the required production capacity for CO₂ capture facilities and evaluate the economic feasibility of constructing a CCU facility, which will capture and convert CO₂ from SCG's cement plant emissions into new chemical products.

UK: Heidelberg Materials has announced the launch of a public consultation for its carbon capture and storage (CCS) project at Padeswood Cement Works. The consultation, which runs from 2 July - 12 August 2024, will gather public input on the proposed plans to install the CCS technology, which will capture up to 800,000t/yr of CO₂, according to local news reports.

The Padeswood CCS project is expected to create over 400 jobs and forms part of the HyNet North West initiative, a major industrial decarbonisation effort that includes constructing a 60km pipeline to transport CO₂ to depleted gas reservoirs in Liverpool Bay for storage.

Switzerland: Neustark has raised US$69m in a growth equity round to scale up its carbon dioxide removal technology. The funding, led by Decarbonisation Partners—a collaboration between BlackRock and Temasek—will support Neustark's aim to permanently remove 1Mt of CO₂ by 2030. Climate tech growth investor Blume Equity also joined the round, alongside existing backers Holcim, Siemens Financial Services, Verve Ventures and ACE Ventures.

Neustark has developed a technology that captures biogenic CO₂ at its source and utilises it in building materials through an accelerated mineralisation process. This method is currently applied at 19 carbon capture and storage plants in Switzerland, Austria, Liechtenstein and Germany, with 40 more under construction across Europe.

Johannes Tiefenthaler, co-CEO and founder at Neustark, said “We turn the world’s largest waste stream, demolition concrete, into a carbon sink. In the past year, we have already deployed our unique solution at 19 sites. This growth investment will take us into the next exciting phase of our mission, helping us to further scale our impact across Europe, enter new markets in North America and Asia Pacific, and develop new solutions to store even more CO₂ in mineral waste streams.”

Germany: Heidelberg Materials, in partnership with Linde, is constructing a large-scale carbon capture and utilisation (CCU) facility at its Lengfurt cement plant, set to start operating in 2025. According to the company, it will be the first of its kind. The project is named Capture-to-Use (CAP2U) and will capture 70,000t/yr of CO₂.

Christian Knell, general manager of Heidelberg Materials Germany, said "With the amine scrubbing technology applied here in Lengfurt, we are demonstrating the capture and utilisation of CO₂ on an industrial scale for the first time in the cement industry in Germany.”

Canada: Hyperion Global Energy has fired up its pilot Tandem Carbon Recycling System at Lafarge Canada’s Bath cement plant in Ontario. The system mineralises captured CO₂ to produce mineral components for alternative building materials. It has a capture capacity of 1000t/yr. The partners will test the Tandem Carbon Recycling System in producing Lafarge Canada’s 30 – 90% reduced CO₂ ECOPact concrete.

Lafarge Canada’s Eastern Canada regional president and CEO of David Redfern said "Our collaboration with Hyperion marks an exciting milestone in our decarbonisation journey and the advancement of our circular construction technologies. We look forward to advancing our net zero strategy by leveraging carbon utilisation technology like Hyperion's, enabling us to further reduce CO₂ emissions from our operations while at the same time producing innovative and sustainable building solutions."

Hyperion CEO Heather Ward said "Working together with an innovative partner like Lafarge on this exciting pilot project allows us to apply our proprietary carbon recycling technology to large-scale industries, and make an immediate, measurable reduction on carbon emissions. At the same time, we are advancing our vision to offer a scalable and affordable decarbonisation solution for industry, and a market-driven profit incentive on the cost of carbon removal."

Delegates at the Global CemCCUS Conference last week applauded when Anders Petersen, the Senior Project Manager Brevik CCS, Heidelberg Materials said that the Brevik cement plant will be capturing CO₂ and permanently storing it within the year. Rightly so. This moment will mark a historic milestone for the sector when it arrives. Net zero cement production is coming.

Last week’s event in Oslo delivered an overview of the current state of carbon capture in the cement and lime industries. It explored the practical challenges these industries face in capturing CO₂ emissions and - crucially – then working out what to do with them afterwards. Incredibly, delegates were able to view the construction site of Heidelberg Materials’ forthcoming full-scale carbon capture unit at its Brevik plant in Norway. On the same day as the tour, Holcim broke ground on the Go4Zero carbon capture project at its Obourg plant in Belgium.

The key takeaway at the conference was that a (dusty) bulk solids sector is starting to work with handling (clean) gases in a way it hasn’t before. This recurred repeatedly throughout the conference. Petersen summarised it well when he described Brevik as a meeting pointing between the cement industry and the petrochemical one. It looks likely at present that there will not be a single predominant carbon capture technology that the majority of cement plants will deploy in the future. Similarly, CO₂ storage infrastructure and sequestration sites differ. Utilisation plans are less developed but also offer various options. Yet, if carbon capture becomes common at cement and lime plants, then these companies will need to learn how to filter and handle gases regardless of the capture method and destination for the CO₂. So presentations on filtration and compressors were a revelation at CemCCUS.

The key obstacle remains how to pay for it all. By necessity, most of the big early projects have received external funding, mostly from governments. Although, to be fair, the private companies involved are often investing considerable amounts of their own money and taking risks in the process too. In the European Union (EU) CO₂ is being priced via the Emissions Trading Scheme and investments are being made via the EU Innovation Fund and other schemes. In the US the approach lies in tax breaks, on-shoring and investment in new sustainable technologies.

However, other countries have different priorities. Or as a South Asian contact told Global Cement Weekly at a different conference, “How can our government think about sustainability when it can’t feed everyone?” The world’s biggest cement producing countries are China and India, and then the EU and the US follow. Brazil, Türkiye and Vietnam are at similar levels or not far behind. The EU and the US represent about 9% of global cement production based on Cembureau figures for 2022. China and India cover 61% of production. Neither of these countries has announced a plan to encourage the widespread construction of carbon capture units. Once China ‘gets’ cement carbon capture though, it seems plausible that it will dominate it as it has in many other sectors such as solar panel production. Exporters such as Türkiye and Vietnam will have to adapt to the rules of their target markets.

The march by the cement and lime sectors towards carbon capture has been long, difficult and expensive. It also has a long, long way to go. Yet, the next decade promises to be exciting as new technologies are developed and tested, full-scale projects are commissioned and CO₂ pipelines, sequestration sites and usage hubs come online. The next key milestones to look out for include the first full-scale installations using other capture methods (such as oxy-fuel kilns), the first CO₂ pipeline network that hooks up to a cement plant, the first land-based sequestration site, the first industrial hub that uses CO₂ at scale to manufacture a product, new government policies in China and India, and the first large unit that is funded entirely from private finance. To end on a positive note, a Cembureau representative at the Global CemCCUS Conference reckoned that Europe will be able to capture 12Mt/yr of CO₂ by 2030. If it happens, this will be a major achievement and a serious statement of intent towards net zero for the sector.

This short recap of the event barely touches the surface of what happened so be sure to read the full review of the 1st Global CemCCUS Conference.

The 2nd Global CemCCUS Conference will take place in Hamburg in May 2025