Displaying items by tag: Capacity utilisation

India: UltraTech Cement’s net sales rose by 20% year-on-year to US$5.24bn in its 2019 financial year from US$4.35bn in the 2018 reporting period. Its profit after tax grew by 10% to US$347m from US$317m. Its power and fuel costs increased by 33% to US$1.20bn from US$903m.

The cement producer said that production stabilised at its integrated plant in Manavar, Madhya Pradesh, reaching a clinker production capacity utilisation rate of 100% in the quarter that ended on 31 March 2019. It worked on the plants of its UltraTech Nathdwara Cement subsidiary to reach a production utilisation rate of 72% in March 2019. Both plants were acquired from Binani Cement in late 2018.

The plants it acquired from Jaypee Associates in 2017 are running at a capacity utilisation rate of 82%. A planned shutdown was undertaken at its Bela plant in Madhya Pradesh plant for cost improvements. The company intends to install waste heat recovery (WHR) units at these plants. Work on the 4Mt/yr Bara grinding unit is on track and the first phase of the expansion is expected to be commissioned during the first quarter of its 2020 financial year.

India: N Srinivasan, the vice-chairman and managing director of India Cements, predicts that cement demand is improving in the south of the country. At the company’s annual general meeting in Chennai he said that demand for cement is expected to improve the 70% capacity utilisation rate recorded in the 2017 – 2018 financial year, according to the Financial Express newspaper. The region had a cement production capacity of 160Mt/yr but demand was only up to 80Mt.

He added that India Cements reported a utilisation rate of 71% in the previous financial year and that this had improved to 80% in the first quarter of the current year. He also expected that the second quarter would be better despite floods in Kerala and a transporters' strike.

Bangladesh: The local cement industry has a cement production utilisation rate of 54%. Cement consumption was 27.1Mt in 2017, according to the Daily Star newspaper. However, the country had a production capacity of 50.2Mt/yr in 2017 from around 45 companies of various sizes. Production capacity is expected to grow to 80Mt/yr by 2019.

Masud Khan, the chief executive officer of Crown Cement Group, forecasts that cement consumption will grow by 8 – 10% by 2022. He blamed the local oversupply on an overpopulated market. Other issues the local industry faces include a recent rise in the price of raw materials, port congestion which causes delay in unloading raw materials, a lack of smaller ships, local currency depreciation, low retail price and low load limits on local roads.

India: Grasim Industries plans to invest up to US$870m in its cement business by the end of 2021. The subsidiary of Aditya Birla that also operates UltraTech Cement, wants to modernise its existing cement plants, carry out environmental upgrades and increase the production capacity of the units it acquired from Jaiprakash Associates, according to the Mint newspaper.

Aditya Birla Group’s chief financial officer Sushil Agarwal said that the company wants to increase the capacity utilisation rate of the former Jaiprakash Associates cement plants to over 85%, the standard level for the other UltraTech Cement plants. He added that on average cement plants in India have a capacity utilisation rate of 75%.

Pakistan: The All Pakistan Cement Manufacturers Association (APCMA) says that the capacity utilisation of the local cement industry reached 94% in the nine months of the local financial year to March 2018. Demand for cement has been bolstered by local demand and growing exports so far in 2018, according to the Business Recorder newspaper. Cement despatches grew by 14.7% year-on-year to 34.8Mt in the first nine months of the 2017 – 2018 year from 30.3Mt in the same period in the previous period. Despatches grew faster in the north of the country than the south.

Venezuela: A cement plant at Valencia in Carabobo is only using 25% of its production capacity due to a lack of government investments. The plant was nationalised in 2017, according to the El Carabobeno newspaper. Reportedly it is the only plant out of four in the local area that is still operating.

India: The Cement Manufacturers Association (CMA) says that the local cement industry has 100Mt/yr of excess production capacity out of a total 425Mt/yr. The sector is sitting on over US$9.4bn of ‘sunk investment in surplus capacities’ but the CMA expects infrastructure schemes including railway projects to increase demand, according to the Press Trust of India. CMA President Shailendra Chouksey added that initiatives such as the Mumbai-Ahmedabad bullet train could raise cement consumption by 3 – 5Mt/yr.

In separate comments M P Rawal, the company administrator of JK Cements, confirmed the CMA’s assessment of the sector by saying that a slowdown in the construction industry in 2016 had led to a 70% utilisation rate of the country’s cement plants. He expected the same situation to persist in 2017. However, he warned that one bullet train project was unlikely to have a big impact on the situation.

Cuba: The Cuban cement industry is operating at a 58% capacity utilisation rate, according to the CiberCuba website. The low rate has been blamed on logistic and electricity supply problems.

Brazil: The National Union of Cement Industry (SNIC) has said that 2017 may be the worst year on record for the local cement industry. Domestic sales of cement fell by 11.7% year-on-year to 57.2Mt in 2016. SNIC’s new president Paulo Camillo Penna described the situation as the worst in the industry’s history. He added that following capacity utilisation rates of 70% in 2015 and 57% in 2016 that he expects the rate to fall below 50% in 2017. SNIC forecasts that sales of cement will contract by 5 – 7% in 2017.

China: China's cement industry has been trapped in sharp profit decline and its actual capacity utilisation has declined to 65%, according to an Economic Information Daily report.

Industry insiders believe that previous high speed development has overdrawn the demand for cement and that closing obsolete cement capacity and promoting mergers and restructures will be the new orientation for the industry. At least 500Mt/yr of low-grade cement capacity will be eliminated.

The number of loss-making cement companies has reached 1339 and accounted for 40% of the total, according to Kong Xiangzhong, Executive Vice President and Secretary General of the China Cement Association. Cement companies lost US$2.63bn in the first three quarters of 2015 and among the profit-making producers, many were suffering invisible losses.