Displaying items by tag: Germany

Germany: Lechler has won third prize at the Baden-Württemberg Environmental Technology Award 2017. The nozzle and spray system manufacturer entered the ‘Technology for the Reduction, Treatment and Separation of Emissions’ category with its VarioClean - NOx denitrification system.

Germany: Bernd Scheifele, the chairman of HeidelbergCement, has admitted that his company needs to take action to improve its overall sustainability management following its acquisition of Italcementi. Following the purchase both its specific gross CO₂ emissions per tonne of cementitious material and its alternative fuels mix fell. However, specific emissions of NO_x and SO_x fell, although specific dust emissions rose in the reporting period. The cement producer also improved accident frequency despite increasing its workforce to 15,781 in 2016 from 9560 in 2015.

Germany: The Siemens Mechanical Drives unit will rebrand for the market as Flender, a wholly owned subsidiary based in Bocholt, on 1 October 2017. The reorganisation is intended to give the unit a ‘sharper’ business focus. Its branches around the worldwide will also be rebranded. The new setup is expected to be completed by mid-2018.

“Flender is our strong brand with a tradition more than a century old, and we’ve always done business under the name. At this year’s Hannover Messe, we highlighted Flender even more brightly, and made quite a splash with our stand-alone fair booth for gear units and clutches. Eventually all the unit’s activities worldwide will be gathered under Flender,” says Stefan Tenbrock, chief executive officer (CEO) of Siemens Mechanical Drives.

The future Flender builds components for mechanical drive technology, producing at eight locations with more than 6000 employees around the world. Its product range embraces a broad portfolio of gear units and clutches, drive applications and associated services. It serves industries including cement production, wind power, marine shipping, and conveyor and lifting technology.

A Friedrich Flender AG was founded in Düsseldorf in 1899, originally making wood pulleys. Subsequently the company developed into manufacturing gear products. Siemens took over Flender in 2005 and integrated the company into its corporate group as a unit for mechanical drives. In February 2017 the company announced that it would reorganise Mechanical Drives as a stand-alone entity within Siemens.

Germany: HeidelbergCement and Aachen University of Applied Sciences (RWTH Aachen) have started a three-year research project ‘CO2MIN’ that started on 1 June 2017 examining the absorption of CO₂ from flue gas by olivine and basalt. The intention is that the carbonised minerals could be used as a value-added additive in the production of building materials. HeidelbergCement and RWTH are supported by the Potsdam Institute for Advanced Sustainability Studies (IASS) and the Dutch start-up Green Minerals. The Federal Ministry of Education and Research (BMBF) is funding the project with Euro3m.

"We are already reducing the CO₂ emissions of our plants very successfully by using alternative fuels and raw materials and by optimising the efficiency of our kilns," said Jan Theulen, Director of Alternative Resources at HeidelbergCement. He added that binding CO₂ in minerals was one approach the company was exploring to reduce its emissions further.

In the first year the research project will focus on the investigation of different minerals in small-scale experiments. The carbonation of the most suitable minerals will then be tested under process conditions in the second year. The experiments will be conducted by the institute of Process Metallurgy and Metal Recycling (IME), which is the coordinator of the RWTH group. Life-cycle assessments (RWTH) as well as analyses of economic aspects and social acceptance (IASS) complete this project phase. In the third year, marketability and acceptance will be further optimised through intensive cooperation with customers.

Belgium: The European Commission has cleared a proposed merger between Brazil’s Magnesita and Austria’s RHI Group subject to the divestment of a number of production sites in Europe. Magnesita is required to sell its plant in Oberhausen, Germany along with its Oberhausen business in the European Economic Area (EEA). RHI is required to sell its dolomite business in the EEA including plants in Maroni, Italy, and Lugones, Spain. Magnesita and RHI said they are speaking to potential buyers at present.

“With today’s milestone, we have come significantly closer to the planned merger with Magnesita – and thus a globally leading company in the refractory industry which optimally combines the strengths of both companies,” explains Stefan Borgas, chief executive officer (CEO) of RHI and designated CEO of the future RHI-Magnesita Group.

Outstanding approvals required to complete the merger include that from the Brazilian Antitrust Authorities and the approval of the cross-border merger, of RHI AG with its subsidiary RHI MAG NV in the Netherlands, by the RHI General Meeting.

Germany: SKF has inaugurated its new Sven Wingquist Test Centre in Schweinfurt. The unit had an investment of Euro40m. SKF says that the centre is the first in the world that is able to test large-size bearings under actual operating conditions.

The Sven Wingquist Test Centre has two testing rigs. One rig will be used for testing bearings used in other industrial sectors, including mining, construction, steel manufacturing and marine transport. The other is designed for the testing of wind turbine main shaft arrangements. Combined with SKF’s diagnostics, condition monitoring and simulation methods, these rigs are intended to help reduce testing and product development lead-times and provide more information into bearing performance.

The test centre has received funding from the Bavarian Ministry of Economic Affairs, Media, Energy and Technology and the German Federal Ministry for the Environment, Nature Conservation, Construction and Reactor Safety.

Germany: Beumer Group has developed the Beumer Overall Operation Monitoring app, and mobile phone application that enables staff to maintain an overview of all the relevant parameters of their packaging line. The application shows the status of availability, performance and quality levels as well as the energy and compressed air consumption. The program can be adapted to customer-specific requirements. The development is intended to move Beumer Group’s products and practices towards the so-called Industry 4.0 with increased automation and data exchange for industrial processes.

Plenty to mull over this week in Cembureau’s newly published Activity Report for 2016. The association pulls together data from a variety of places including its own sources, Eurostat and Euroconstruct. For competition reasons much of it stops in 2015 but it paints a compelling picture of a continental cement industry starting to find its feet again.

Graph 1: Cement intensity of the construction sector in Europe, 2000 – 2015. Source: Cembureau calculation based on Eurostat and Euroconstruct in Activity Report for 2016.

The really interesting data concerns so-called cement intensity. This is the quantity of cement consumed per billion Euro invested in construction. Figures calculated by Cembureau from data from Eurostat and Eurocontruct show that cement intensity has remained stable in Germany, France and the UK but that it fell sharply in Spain and Italy from 2000 to 2015. In other words the pattern of construction changed in these countries. One suggestion for this that Cembureau offers is that construction moved from new projects to renovation and maintenance. These types of construction projects require less cement than new builds. Seen in this context the huge production over capacities seen in Italy and Spain in recent years makes sense as the local cement industries have coped with both the economic crash and a step change in their national construction markets.

Further data in the report falls in line with the impression given by the multinational cement producers in their quarterly and annual financial reports. Cement production picked up in the Cembureau member states from 2012 and in the European Union members (EU28) from 2013. Meanwhile, import and export figures disentangled from a close relationship at the time of the financial crash in 2008 with imports of cement declining and exports increasing markedly. Much of it will have originated from Italy and Spain as their industries coped with the changes. Cembureau then forecasts that cement consumption will rise in 2017 by 2.4% and 3.5% in 2018 in the 19 countries than form the Euroconstruct network. A key point to note here is that most of the larger European economies will see consumption consistently grow in 2017 and 2018 with the exception of France where it growth will remain positive but it will slow somewhat in 2018. This fits with last week’s column about France with the early reports from LafargeHolcim, HeidelbergCement and Vicat reporting slight declines in sales volumes so far in 2017.

Cembureau’s country-by-country analysis also provides a good overview of its member industries. Looking at the larger economies, residential construction was the main driver for cement consumption in France and Germany in 2016. In Germany further growth is hoped for from an increased infrastructure budget set by the Federal Government. Italian cement consumption fell in 2016 and further decreases are anticipated for 2017, particularly from the public sector. By contrast though the story in Spain is still one of declining cement consumption but one heavily mitigated by exports. Spain is the described by Cembureau as the leading EU export country. Finally, there’s little recent on the UK other than uncertainty concerns about the Brexit process and an anticipated rise in infrastructure spending by 2019. The sparse detail here is probably for the best given the current political deadlock in the UK following the continued fallout from the general election in early June 2017.

In summary, Cembureau’s data shows that modest growth is happening in the cement industries of its member countries. It’s not uniform and some nations such as Spain and Italy are coping with changes in the composition of their industries. Cembureau also highlights the unpredictable consequences of the UK’s departure from the EU as one of the biggest risks in 2017. Check out the report for more information.

Germany: Cemtec has successfully transported a 170t cement grinding mill from its headquarters in Enns, Austria to a client in Bavaria. The transported equipment had an internal diameter of 4.6m, an outside diameter of 5.2m and a length of over 17m. Due to the size of the mill the transportation could not be carried out on motorways and the engineering company was forced to use smaller roads and inland waterways include the River Danube. Extra challenges included using additional haulage vehicles to cope with inclines of up to almost 14%, temporarily removing electricity and telephone cables in certain locations, laying road slabs at crossroads and shutting a motorway while the mill crossed it. The total transportation time took eight days.

Germany: Michael Ambros has been appointed as the managing director of KA Schmersal, part of the Schmersal Group. Ambros is responsible for the Administration and Sales & Marketing divisions on a global basis. Fellow managing director Michael Mandel will run the technical divisions alongside Ambros. The company’s management team includes both Ambros and Mandel, plus two managing shareholders, Heinz and Philip Schmersal. The Schmersal Group develops and produces a range of switchgear and control devices.