Displaying items by tag: Haver & Boecker

Starlinger revealed this week that it had taken on copycats in China and won. The packaging machine manufacturer said that it had sued a number of China-based machine manufacturers and their customers, packaging producers, based on infringement of several of its patents. An out-of-court settlement was eventually reached with the case going before both a civil court and a Chinese court specialised in intellectual property. Naturally, Austria-based Starlinger did not say what the settlement involved other than stating that the proceedings had been “...settled with strict obligations for the machine manufacturers.”

It’s unclear how directly the case affected the cement sector. Starlinger did say that the case involved a replica of a proprietary sack conversion line for producing woven plastic sacks. Packaging producers, often in Asia, use Starlinger’s conversion lines to manufacture proprietary block bottom valve sacks made of polypropylene tape fabric for the cement and construction industries, although they are also used for other dry bulk goods such as rice, flour or chemical granulates.

Starlinger’s reasons for going public are interesting given that most companies steer well clear of discussing legal matters openly. In the accompanying press statement Harald Neumüller, the chief strategy officer of Starlinger, used the disclosure to promote his products by saying “Only the best are copied, as the saying goes.” He then went on to underline the company’s strengths in research and development. Yet he also admitted that this was “...little consolation if it has economic consequences for innovative machine manufacturers like us.”

Firstly it should be noted that battles over patents and ideas happen everywhere from time to time. Discussing international copyright theft has become politicised because it plays into the geopolitical rivalry between the US, Europe and China. One US-government commissioned estimate in 2017 reckoned that the US economy was losing US$225 - 600bn/yr due to counterfeit goods, pirated software and theft of trade secrets. This report has been criticised but it gives one an idea of the scale of the concern. However, there are also plenty of prognosticators in the western media who have spent the last two decades warning of a hard landing in the Chinese economy that hasn’t happened.

Bringing this discussion back to cement, following the collapse of the real estate market since 2021, cement output has fallen. Data from the National Bureau of Statistics of China shows that output decreased by 11% year-on-year to 1.33Bnt in the nine months from January to September 2024. This appears to be following a similar decline in local real estate investment. The market is still correcting itself and the government is making gradual changes but there has been no apparent cataclysm so far. China-based equipment suppliers don’t appear to have suffered to the same degree due to their foreign orders.

The standard western narrative is that when European or American companies sold their equipment in China from the 1990s onwards they contended with a rocketing economy and lax intellectual property (IP) enforcement. Such an environment reputedly made it easy for some local companies to copy machinery and sell it more cheaply. At the same time China’s industries legitimately surpassed their competitors leading to criticism about how they did it. Publicly available evidence of this behaviour in the cement sector is limited. One of the few includes action by Haver & Boecker, another packaging machine manufacturer, in the late 2010s. However, anecdotally, the view that IP was stolen in China is prevalent in the west whether it is true or false. No doubt readers will have their own experiences and opinions. None of which would be publishable. The issue has been superseded though as China’s cement sector has become the largest in the world by a considerable margin. The biggest manufacturers of cement plants in the world are now Chinese companies too. They either use their own equipment or buy in western kit depending on what the customer wants. They also own a number of their overseas competitors and more potential acquisitions look likely.

All of this is what makes Starlinger’s admission unusual. It has taken a stand and it may have paid off. At the very least the equipment supplier is wringing publicity out of the affair regardless of how big - or small - the settlement may have been. Others may follow.

Brazil: Haver & Boecker Niagara has upgraded its plant in Pedro Leopoldo. The expansion allows the company to increase its screen media and parts production capacity by 15%. It can now move its rubber production in-house, allowing for an increased production capacity of its Ty-Dura screen media and premium rubber liners by 60% and improved quality control. The upgrade has also enabled the company to expand its research and development laboratory and testing centre. The company produces products for screening and pelletising for the cement, aggregate and mining sectors.

UK: Mannok has commissioned a Euro2.1m bagging system supplied by Germany-based Haver & Boecker. The order included a Roto-Packer Adams 10 spout bag filling system and a new automatic film reel changer, designed to run at 1200 bags/hr. Installation took place in the second quarter of 2021 and the new bagging unit is now in production. The upgrade now gives Mannok the capacity to pack around 50t/hr of cement in weatherproof bags.

Chief executive officer Liam McCaffrey said, “This is a major investment in our Cement operations which completes the second phase of our investment in our weatherproof bagging line, upgrading it from a single to a double bagging line with a significant increase in output capacity. Our initial investment to bring our weatherproof polyethylene bags to the market was in response to demand from Great Britain-based merchants and we later introduced the bags to the Irish market, where the response was equally positive.”

The cement producer operates an integrated plant at Derrylin, Fermanagh in Northern Ireland. It previously installed a weatherproof bagging line in 2018 that allows it to extend its range of bagged cements.

Germany/Sweden: Sweden-based BillerudKorsnäs and Germany-based Haver & Boecker have decided to continue jointly developing further standards for sack packaging following positive feedback in 2020. The sack packaging norms include recommendations for the development and use of packaging solutions and processes and define basic standard know-how or standard procedures. They are intended to provide orientation for regular questions that manufacturers of bulk materials face.

"Together BillerudKorsnäs and Haver & Boecker now offer a set of recommendations to minimise problems and maximise performance in the packaging chain. If manufacturers and users of paper sack packaging follow the recommendations and guidelines and implement usage of these norms in their supply chain, efficient and effective packaging production, filling, handling, storage and transport of the end products will be ensured," says Mikael Peterson, Technical Service Director at BillerudKorsnäs.

BillerudKorsnäs has contributed experience in packaging paper production as well as analytical tests, design and developments at the BillerudKorsnäs Packaging Development Centre. Haver & Boecker has contributed its experience in filling technology and handling of powdered bulk materials.

Ghana: Dzata Cement, a 1.2Mt/yr bagging plant based in Tema, plans to start commercial production by June 2021. The unit cost US$100m and includes a two line bagging and packaging equipment supplied by Germany-based Haver & Boecker, according to the Ghana News Agency. It will use imported cement. Proposed later phases at the site will see an upgrade in bagging operations to 2.4Mt/yr and the eventual installation of two 3Mt/yr vertical roller mills. As a safeguard against surges of cement imports the government has also introduced new export and import legislation requiring licenses for imports from outside the Economic Community of West African States (ECOWAS) region.

The plant’s founder Ibrahim Mahama is the brother of former Ghanian president John Dramani Mahama. In November 2020 the Ghana News Agency reported that Kofi Amoabeng, the former chief executive officer of UT Bank, said that loans made to companies including Dzata Cement had contributed to the bank being declared insolvent in 2017.

Canada: Screen suppliers to the cement industry Haver & Boecker Niagara and Major have jointly presented an online seminar aimed to “give operations the tools to maximize production, improve performance and increase revenues” through a discussion of “best practices, insights and real-world examples.”

Major president Bernard Betts said, “Major and Haver & Boecker Niagara are leaders in the screening industry, so joining forces gives us the ability to provide customers with a one-stop shop for improvements in every aspect of screening. This webinar complements our customer service efforts to support mineral processing operations. We are dedicated to helping producers improve efficiency and performance.”

Germany: Haver & Boecker and BillerudKorsnäs have published ten Sack Packaging Norms to provide a “common language” to correct “repeated, unnecessary errors which to lead to waste and loss of product performance.” BillerudKorsnäs Technical Service Director Mikael Peterson said, “If producers and users of paper bag packaging follow the recommendations and guidelines, and implement these norms in their supply chain - efficient and effective packaging manufacturing, filling, handling, storage and transport of the finished goods will be secured. As an industry we will reduce waste significantly, making a major contribution to saving our planet.”

Canada: Haver & Boecker Niagara has launched a new service programme. Called PROcheck, the programme conducts operational analysis of screens used in raw materials processing. PROcheck reports to Haver & Boecker, which is then able to recommend to producers the best practices for raw materials processing proficiency. Haver & Boecker Niagara North America and Australia president Karen Thompson said, “By partnering with our customers through the PROcheck service programme, we are monitoring the efficiency of their screening process to identify potential problems early on.”

Thompson said, “We are experts at looking at the big picture,” “We engineer and manufacture both vibrating screens and screen media, and this gives us the insight to offer valuable advice producers won’t find elsewhere.”

India: Haver Ibau India has been renamed as Haver & Boecker India since April 2019. The subsidiary of Germany’s Haver & Boecker and its subsidiary Ibau started in 2008. The change in name reflects a broader industry base for the Indian subsidiary to continue to include the cement industry as well as customers from building materials, chemicals and food.

Russia: Eurocement has resumed the packaging line at its Oskolcement plant. It sells products in 50kg bags. The packaging line uses equipment from Germany’s Haver & Boecker and Beumer.