
Displaying items by tag: Hope
Claudius Peters details upgrade project at Hope Cement
27 February 2018UK: Claudius Peters has released information about an upgrade project at Breedon Group’s Hope Cement plant in Derbyshire. The work included upgrading and replacing the existing kiln feed equipment built with the plant in the 1970s, and increasing the accuracy and capacity of the system to 200t/hr of raw meal for Kiln 1, Kiln 2, and a standby unit. The contact was signed in October 2014 and completed in May 2017. It is one the largest capital expenditure projects undertaken at the site in recent years.
A key challenge on this project was installing new equipment while the plant remained in operation. Claudius Peters supplied and commissioned: three 300 screw pumps complete with pump inlet hoppers with de-dusting filters and modified pipelines; modifications to existing compressors; and three cyclone filters with collection hoppers transport and material transport to pre-heater inlet via rotary feeders.
Hope Cement to rebrand as Breedon Cement
20 July 2017UK: Breedon Group will rename Hope Cement as Breedon Cement in August 2017. It said in its half-year report for 2017 that the acquisition of Sherburn’s import terminals had broadened its cement business and that it wanted to bring it all under one group brand.
“I am pleased to report that in the first half of 2017 the former Breedon Aggregates business posted a strong profit improvement and the former Hope Construction Materials business made a robust contribution, even after taking into account the shutdowns of both our cement kilns for planned annual maintenance and upgrade during the first half, which were completed on time and to budget,” said executive chairman Peter Tom. The construction materials group doubled its revenue in the first half of 2017 to Euro368m.
The company also said that it had completed the integration of the former Hope operations and all three divisions now use a common IT platform. It expects to deliver synergies of Euro11m in 2018, ahead of its original schedule.
UK: Hope Cement will use polyethylene (PE) packaging with the Roto-Packer Adams 10 from Haver & Boecker at its Dagenham terminal near London. The site started starting using the Adams system and a palletiser made by Newtec in June 2016, with an operation speed of 1200 bags/hr.
“We want the best benefits and services for our customers. PE packaging here plays an important role. Retailers and wholesalers can increase their stock levels and construction companies can leave their bags outside in the open without worry, no matter what the weather is,” said Gary Brennand, commercial director at Hope Cement. Brennand also cited safety and bag cleanliness as benefits of the new packaging.
Hope announces Euro17.8m expansion upgrades at cement plant
07 January 2015UK: Hope Construction Materials is investing Euro17.8m to boost production at its Hope Works cement plant. The upgrades include a completed 20,000t clinker store, a system to increase the plant's capacity to use waste-derived fuels and an internal upgrade of the plant's chimney, improvements to the way the raw materials are fed into the twin kilns and maintenance and refurbishment of a large section of one of the kilns.
"The installation of the new kiln shell section is a spectacular piece of engineering involving several teams and very careful planning. We are delighted with the way that this individual project has evolved and look forward to seeing the others progress to schedule... We are very excited to be involved in the largest investment programme on site for many years," said Hope Works Operations Manager Ed Cavanagh.
The announcement comes on Hope Construction Materials' second birthday. Hope has owned and operated the 85 year old cement plant since January 2013.
UK Competition Commission talks tough
09 October 2013Well, it seems like they were serious.
The UK Competition Commission has provisionally decided that Lafarge Tarmac should sell off one of its cement plants in the Midlands. The Commission also wants the sale to exclude buyers from any pre-existing UK cement producer. The door is open from Holcim or CRH downwards to enter the UK market. Although if the enforced Lafarge sale of Hope to Mittal Investments in 2012 is indicative, it may well be to an industry outsider.
If the move goes ahead it will open up the Midlands and north of England from four cement producers - Hope Cement, Lafarge Tarmac, Hanson and Cemex - to five. Lafarge Tarmac's cement production capacity lead of nearly 4Mt/yr will be knocked down to nearer 3Mt/yr, putting it level with Hanson Cement's production capacity.
Unsurprisingly Lafarge Tarmac is not best pleased, putting out the following in response to the commission's announcement. "The Commission's assumptions and reasoning have serious flaws and the biggest loser in this process will be the customer. There is strong evidence to demonstrate there is effective competition in the sector – with new players having recently entered the marketplace."
The Commission also wants to increase competition in the supply chain for ground granulated blast furnace slag (GGBS). According to the Commission findings Hanson dominates the UK GGBS market and Lafarge Tarmac controls the market for its precursor, granulated blast furnace slag (GBS). So production facilities may need to be sold by both Hanson and Lafarge Tarmac.
As an aside it's worth noting that the Belgian Competition Council recently imposed fines due to anti-competitive practices also related to GGBS. Also, elsewhere in the news this week Irish GGBS cement producer Ecocem is aligning itself with the EU carbon roadmap to 2050, partly at least because its product produces less CO2 per tonne of cement. Whoever or whatever controls the supply of GGBS in the UK has implications for how emissions are lowered in the cement sector.
Other suggested measures from the Commission such as restricting the publication of UK cement market data seem problematic. Although it may make it more difficult for UK cement producers to collude it will also make it harder for related businesses (including press and industry analysts like Global Cement) to understand what is happening at any given time.
Finally, we have to ask what the effects of the Commission's suggestions might be at the start of an uncertain recovery in the UK construction market might be. According to the Minerals Production Association cement production fell from 8.5Mt in 2011 to 8Mt in 2012, the first decrease since 2009. 2013 seems set for modest growth on 2012. The implications of Commission's plans - if they happen – could be huge.