Displaying items by tag: Illinois

Switzerland/US: Holcim may list its upcoming market-separated North American business both in the US and Switzerland, Bloomberg has reported. The possibility arose due to Swiss and European restrictions on foreign shareholdings for locally-based funds, which may result in sales of Holcim stocks, with negative price impacts. On the other hand, a dual listing could potentially reduce the liquidity of any future US-listed shares.

SeeNews has reported that Holcim North America will be headquartered in Zug, Switzerland, for tax ‘advantages,’ while operating out of Chicago, US.

US: Bunting has appointed Robert Bunting as its president and chief executive officer. He succeeds his father, Bob Bunting, in the role. Bunting Senior has now become chair of the company.

Robert Bunting joined Bunting’s Elk Grove Village magnet sales team in 2007. He later became the company’s Global Product Manager for Metal Detection in 2014 and then General Manager of Bunting Elk Grove Village in 2016. He previously sat on the business intelligence committee for PMMI (The Association for Packaging and Processing) and is the marketing director of the Process Equipment Manufacturers' Association (PEMA) at present. He holds a degree in business management at Rockhurst University in Kansas City, Missouri and previously worked for Sun Life Financial.

Bunting is a designer and manufacturer of magnetic separators, metal detectors, magnets, magnetic assemblies and magnetising equipment. The company has its headquarters in Newton, Kansas. It was originally founded in 1959 in Chicago, Illinois by Walter F Bunting, the grandfather of Robert Bunting.

US: Holcim US has successfully transitioned its 0.5Mt/yr Joppa, Illinois, cement plant to 100% Portland limestone cement (PLC) production. The plant will produce the company’s OneCem brand PLC. The producer says that the facility supplies cement to customers along the Mississippi from Minneapolis to the Gulf of Mexico and up the Ohio as far as Pittsburgh.

Plant manager Michel Klenk said “As a leader in our industry, it’s our responsibility to build a path for others to follow by setting the bar for product innovation and improvement. OneCem fits the bill as a low-carbon product that allows for sustained performance with lower emissions.”

Canada/US: Brazil-based Votorantim Cimentos and Caisse de dépôt et placement du Québec (CDPQ) have completed the transaction to merge their cement operations in North America. After having obtained regulatory approval from authorities in Brazil, Canada and the US, St Marys Cement (Canada), a wholly owned subsidiary of Votorantim Cimentos can now commence with the integration process with McInnis Cement. As part of the transaction, the parties will combine their North American assets in a jointly-held entity. Votorantim Cimentos International, the international investments platform and wholly owned subsidiary of Votorantim Cimentos, will hold 83% and CDPQ will indirectly hold 17% of the shares.

The combined entity will comprise operations in Bowmanville and St Marys, in Ontario, Canada and in Detroit and Charlevoix in Michigan, Dixon in Illinois and Badger in Wisconsin in the US, along with a distribution network concentrated in the Great Lakes region - plus the Port-Daniel–Gascons plant and its distribution operations, including terminals located in Quebec, Ontario, New Brunswick, Nova Scotia and the Northeastern region of the US.

US: The Portland Cement Association (PCA) has announced the winners of the 2020 Safety Innovation Awards. The awards recognise ‘creative safety-enhancing projects in the cement industry’ across five categories.

Buzzi Unicem USA’s Joliet, Illinois cement terminal won the distribution award for its barge entry ladder, which reduced fall hazards associated with unloading cement from barges. Ash Grove Cement’s Durkee, Oregon cement plant won the general facility award for its burner pipes cart upgrade, which reduced safety hazards associated with moving cement kiln burner pipes. Further hazard reductions were made by Buzzi Unicem USA’s Chattanooga, Tennessee cement plant’s finish mill access platform and the Monarch Cement Company’s Humboldt, Kansas cement plant’s noise reduction upgrade, which jointly won the milling/grinding award. The pyroprocessing award went to GCC of America’s Pueblo, Colorado plant for its semi-automated clinker feeding system, while the quarry award went to Ash Grove Cement’s Louisville, Nebraska plant for its dump box hardened material extraction tool.

PCA president and chief executive officer (CEO) Michael Ireland said, “Our industry prioritises the safety of its employees above all else. We are proud of our members’ efforts to pursue excellence in safety innovation for their company and their colleagues.”

US: Illinois State University has been awarded a US$15,000 grant by the Environmental Protection Agency (EPA) to research the use of recycled glass as a substitute for Ordinary Portland Cement and fly ash in controlled low-strength material (CLSM). CLSM, also called flowable fill, is a cement-based construction material commonly used for backfilling trenches or other excavations, as well as soil-stabilisation. It can be produced at any ready-mix concrete plant by mixing cement, fly ash, sand and water in the correct proportions.

Project lead Pranshoo Solanki said that preliminary results are promising, and show that required flow and strength can be met by replacing cement and fly ash with recycled glass powder.

The EPA grant is for phase one of the recycled glass project for research at the laboratory scale. Funding for phase two will then be sought to test the product in real-world trials.

US: Illinois Cement is preparing to expand the limestone quarry at its La Salle plant. The company has submitted plans to the local government to build a new quarry to the west and northwest of its existing mine, according to the News tribune newspaper. It also wants to move a road to support the changes. The existing quarry will be closed. The cement producer has held public consultations on the project and the local authorities are considering the plan.

US: Illinois Cement has installed a Roll Gen System supplied by Martin Engineering at its La Salle plant in Illinois. The power station supplies energy to a remote conveyor location at the site. The patent-pending design uses the kinetic energy of the moving belt to generate enough electricity to drive an automated dust suppression system, a pneumatic belt cleaner tensioner and a series of air cannons, helping operators at the Illinois Cement Plant reduce dust and spillage, increase cargo flow efficiency and minimise labour costs for cleaning and maintenance.

The Martin Roll Gen System is designed to create a self-contained mini power station that allows operators to run electrical monitoring systems, safety devices and a variety of other components. Martin Engineering says that the device is considered a ‘significant’ step toward eliminating power production obstacles, as conveyors move into the next generation of ‘smart systems.’

“Running auxiliary power can be both complicated and costly, requiring expensive labour and oversized cables to accommodate the inevitable voltage drop over long runs, as well as transformers, conduit, junction boxes and other components,” said Andrew Timmerman, Product Development Engineer at Martin Engineering. “The entire project has been a success, particularly in how many man-hours we save in maintenance and upkeep. The tensioning system does a great job, and the Roll Gen puts out enough power that we’re considering adding an automated secondary cleaner and a vibrating dribble chute to capture even more carryback.”

Martin Engineering builds products for bulk materials handling. The company has it headquarters in Neponset, Illinois. It has offices in Brazil, China, France, Germany, Indonesia, Mexico, Peru, Russia, South Africa, Turkey, India and the UK.

US: The Portland Cement Association (PCA) has announced the winners of the 2018 Safety Innovation Awards. The awards recognise creative safety-enhancing projects in the cement industry. Winners were determined by a panel of judges that evaluated submissions from across the country for milling/grinding, distribution, pyroprocessing and general facility.

Cemex USA’s Miami plant Florida won the milling/grinding category with its new process to load ball mills. The site developed a new mill loading process that uses a small hopper for grinding media, and an incline transport system with buckets to convey the grinding media directly to the mill. This new system eliminates the interaction between the employee and the machine, reduces the number of people needed to load the mill from five to two, and eliminates the need for employees to stand on top of the mill. This new system also improves mill loading rates from seven drums/hr to 30 drums/hr.

Cemex USA’s Houston operations in Texas won the pyroprocessing category for it use of drones for hazardous inspections. It has implemented a system for using protected air drones to inspect enclosed and confined spaces. Visual inspections of enclosed areas (preheater towers, tanks, silos, process ducts, etc) normally require intrusive equipment, long delays for system cooling, and placement of employees on scaffolding in confined spaces. These drones utilise an outer protective cage to minimize the risk of breakage due to impact. The drone program has eliminated the risk of putting staff in confined spaces, reduced the cost of scaffolding, and reduced the overall time for inspections.

LafargeHolcim US’ Corporate Program in Chicago won the distribution category for its X-Factor barge cover. It has developed a process for barge cover removal that reduces the risk of falls from employees stepping on to the barge. The X-Factor barge cover, developed over the last three years with a contractor, uses the latest technology and a no-touch design to allow a crane operator to perform all functions associated with barge lid handling without additional human assistance. Barge workers will no longer be required to step onto the barge to remove or replace barge covers, eliminating a potential fall risk.

Ash Grove Cement’s Louisville plant in Nebraska won the general facility category for its use of magnets as duct hole patches. Ash Grove has developed a hole-patch technique using magnets. Magnetic patches are quick, simple, and effective at preventing or limiting the release of materials from holes created in ducts caused by abrasion, leading to a cleaner plant, reduced slip, trip and fall risks, and fewer related Mine Safety and Health Administration housekeeping citations.

Cemex USA’s Brooksville in Florida also won the general facility category for its filters moved to ground level project. It redesigned the blower housings to move the filter from the top of the blower housings to an easily accessible location at ground level. The redesigned blower housing eliminates the need for employees to climb up and down a ladder, reducing overexertion and fall hazard.

US: St Marys Cement has suspended production at its Dixon plant in Illinois. The move will result in about two-thirds of the employees losing their jobs, according to the Sauk Valley Newspapers. The company, a subsidiary of Brazil’s Votorantim, plans to continue cement grinding at the site until the summer of 2018 when its inventory will be exhausted. Then the plant will be used as a distribution terminal only.

The company said that the decision was made to improve cost efficiencies and that the plant’s location was poor compared to other sites. However, it plans to review its decision on stopping production by the end of 2018.

The Dixon cement plant originally opened in 1914 before becoming idle in 2008. Production then resumed in 2015.