Displaying items by tag: India
Heidelberg leads interest in join venture with RINL
07 November 2011India: Heidelberg and major Indian cement companies including UltraTech and Reliance Cements have shown interest as joint venture partners in state-run Rashtriya Ispat Nigam's (RINL) proposed USD204m cement plant at Vizag, in Andhra Pradesh.
"We are looking for a partner to set up a 3Mt/yr plant at Vizag. Heidelberg, Ultratech and Reliance Cements have shown interests to be our joint venture partner," RINL Chairman and Managing Director A P Choudhary said. Zuari Cements, Bhavya Cements, JP Cements and Binani Cements have also shown interests in the joint venture.
"The finalisation of the partner will not take more than 2-3 months from now. We will be able to establish the joint venture before the end of the current fiscal year," Choudhary said.
Asked how much of a stake the steel-maker would offer to its partner, Choudhary said that no decision has been taken yet. However RINL is willing to give up to 74% to the partner since cement making is not its core business. The proposed venture will use fly ash and slag generated from RINL's Vizag plant, where the capacity will shortly be increased from 3Mt/yr to 6.4Mt/yr.
Around USD204m in investment will be required to set up the cement plant, Choudhary said, adding that the cost would be borne by the two firms according to the shareholding pattern. Production at the plant is likely to commence two years from the start of construction.
UltraTech reports strong Q2
20 October 2011India: UltraTech Cement has reported strong results for its second quarter that ended on 30 September 2011. Net profit after tax for the quarter surged upwards by 140%, reaching USD57m compared to USD24m for the same quarter in 2010.
Total income for the company has increased by 22%, to USD810m for the quarter under review from USD670m for the similar quarter in 2010. Net sales have risen by 22% over the same period USD800m. However both net profit and sales were lower than USD140m and USD890m respectively, as reported in the previous quarter that ended on 30 June 2011.
UltraTech has an installed capacity of about 52Mt/yr and it hopes to increase that by over 9Mt/yr by mid-2014. The company warned that a surplus scenario in the Indian cement industry would likely continue for 2-3 years.
"Variable cost rose by 14% (during the quarter) because of the increase in input and energy costs. The 30% increase in the price of domestic coal, continuous rise in prices of imported coal together with escalation of freight costs... have constrained the company's performance," the firm said in a statement. It continued, "Growing input costs will result in a squeeze in margins."
Cement demand in India, the world's second-largest producer after China, has declined in recent months on a slump in the construction and real estate industries due to high interest rates and growth moderation in Asia's third-largest economy.
Indian production challenged by local coal shortage
17 October 2011India: Indian cement companies are facing a shortage of coal from Coal India Ltd, the country's largest producer. However they are unlikely to be affected by this due to the high levels of imports, a cement trade official has said.
"Most cement companies import up to 70%-75% of the coal needed to run their captive power plants. As of now, I don't expect cement supply to be affected by the coal shortage," said Sanjay Ladiwala, president of the Cement Stockists and Dealers Association of Bombay.
A brokerage report by Emkay Securities has stated that large cement companies such as ACC, Ambuja Cements and Ultratech Cement source around 20% of their thermal coal needs from Coal India's monthly electronic auctions. The report also said that Coal India has diverted the 4Mt for auction in October 2011 to power generation companies. This could lead to some cost escalation for cement producers as they have to rely on higher-priced imported coal.
Separately, Ladiwala said that cement prices rose across most of the country in October 2011, except in southern regions, as demand from the construction sector revived after the summer monsoon rains ended.
Indian sales revive but manufacturers face margin-pressure
10 October 2011India: Cement sales in September 2011 showed signs of a revival with monsoon weather subsiding in most parts of the country. However the ongoing unrest over the creation of a new state in Telangana have affected the despatches of ACC. In addition UltraTech Cement, one of the biggest producers in the country, has not yet announced its figures for the month.
Cement demand from the real estate sector has improved with many builders putting their projects on fast track to keep up their promise of timely delivery during the festival season. But there are no substantial developments in the infrastructure sector even as some government projects have been announced.
Analysts warn that it's too early to predict a recovery in cement demand because there is no marked improvement in the economic health of the country along with continuing unstable global developments from the US and Eurozone. With concern over rising input costs and increases in lending rates still lingering, cement companies have kept their production in check in order to align with the demand.
Besides transportation interruptions, the Telangana disruption has paralysed power supplies. Big cement factories have captive power plants but smaller cement units have been badly affected. The supply of coal from Andhra Pradesh was also hit, pushing up the cost of power production for captive plants that had to rely to a large extent on imported coal shipments.
V Srinivasan, a research analyst at Angel Broking, said that cement companies are expected to face margin pressures due to higher fuel costs because of increased domestic and international coal prices. The demand revival has helped cement companies to raise prices across the country, yet despite the rise, cement producers' profitability may be under pressure due to increasing costs.
India: ACC intends to substitute 5% of its annual coal requirement of about 5Mt over the next three years with waste generated by cities and other industries. The company aims to save USD12m in 2011 by burning waste, primarily plastics, at its plants. In 2010 the company saved USD9.6m on fossil fuels.
"We are currently working on disposal of city wastes. We are segregating the plastic wastes and then use it in our kiln. Plastic has higher calorific value than coal," said ACC Director (Energy and Environment) K N Rao at the 4th Global Initiative for Restructuring Environment and Management.
"We have replaced 2% of our coal requirement by burning all types of wastes. Our target is to replace 5% of our total coal requirement within the next three years," Rao said.
ACC has an installed production capacity of 30Mt/yr in India where it uses about 5Mt/yr of coal. The company is currently implementing two pilot projects on management of waste for use as fuel at Kullu, in Himachal Pradesh, and Katni, in Madhya Pradesh. Besides plastic, the company also burns other materials that it segregates from city and industrial wastes.
Meanwhile the company has also announced that cement shipments reached 1.73Mt in September 2011, a rise by 9.5% compared to the same month in 2010. Production rose to 1.67Mt in September 2011 from 1.52Mt in 2010.
Kishan nearing completion on new capacity
19 September 2011India: The Rajkot-based Kishan group of companies will increase its cement making capacity by investing USD53-63m to set up a new cement plant, which is expected to be commissioned by the end of November 2011. The company already operates a mini cement plant and markets cement under the brand name of Kishan Cement.
For the major cement plant, the Kishan group has formed a new company under the name of 'Hi-Bond Cement India Private Limited.' The group's director, Rajan Vadaliya Vadalia, who also heads the cement plant project, said that the production capacity of new cement plant would be 0.9Mt/yr, with the potential for further expansion in the future. Vadalia added that production would continue at the 0.2Mt/yr mini cement plant.
"The Kishan brand will help us to get new business because it has already a well known name," said Vadaliya. The company is focusing on Gujarat, Maharashtra, Rajasthan and some parts of Madhya Pradesh for marketing.
"Logistically it is costly to cater to the pan-India market, hence we are focusing on markets in western India. Meanwhile, we are also looking at export opportunities and our team is working on various options for exports," he said. He also reported that the machinery for the new cement plant was being imported by a well-known Danish company.
Ambuja buys large stake in fly-ash producer
15 September 2011India: One of the leading cement makers in India, Ambuja Cements Ltd., has announced that it has acquired a 60% equity stake in fly ash maker Dirk India Pvt Ltd for USD3.5m. Ambuja Cement said that after the transaction is completed, Dirk and its subsidiary Dirk Pozzocrete will become units of the company.
Fly ash, which is produced by burning coal, can be added to cement as a supplementary material, enabling reductions in both production cost and the amount of carbon dioxide produced from cement manufacture.
Environment Ministry clears Jaiprakash expansion
02 September 2011India: A panel of India's environment ministry has cleared a USD98.6m proposal by Jaiprakash Associates to expand the capacity of its cement plant in Madhya Pradesh. The panel has recommended clearance, with certain riders, for the project in the Sidhi district, where the company already operates a 2Mt/yr plant. The Jaypee Group firm proposes to augment the existing capacity to 3.5Mt/yr by constructing a 1.5Mt/yr line.
The Expert Appraisal Committee (EAC) recommended the proposal for environmental clearance subject to the stipulation of specific conditions that include developing a green belt in at least 33% of the area in and around the plant and earmarking at least 5% of the total cost of the project towards social commitments. Jaiprakash plans to put up the new line on 10 hectares and has plans to invest USD13.1m for the installation of pollution control measures.
The Jaypee Group has over 26Mt/yr of cement production capacity across all of its cement interests and has embarked upon expanding it to around 36Mt/yr.
Indian cement consumption down for first time in 20 years
19 August 2011India: Cement consumption in India fell for the first time in nearly 20 years in the three months to 30 June 2011, with a political impasse in large consumer states holding up infrastructure and realty projects. Demand fell by 0.68% during the period compared with the corresponding period in 2010 but demand changes were different depending on location. In Andhra Pradesh, demand contracted by 21% and in Karnataka it was down by 8.04%, according to data from Cement Manufacturers' Association (CMA).
Elsewhere, demand was down by 2% in June 2011 in Kerala and in Tamil Nadu, it was down by 1.9%. In comparison Gujarat saw cement demand grow by 4.9%, but growth was less strong than the same period of 2010, when 15% cement demand growth was seen.
The demand for cement is not assisted by problems that are expected to hinder government's proposed USD107bn investment in state road development during the 12th Plan period. The government has cited a lack of capacity in the private sector to make large investments, political sensitivity surrounding road-tolling, land acquisition disputes (which have caused a slow-down and resentment from locals at the site of the Formula 1 circuit site in Greater Noida, Uttar Pradesh) and a shortage of trained manpower as key problem-areas that may hamper the execution of the programme, due to start in 2012.
It is estimated that because of these problems, around 80% of the cost of the proposed investment will have to be met by public funds. The plan includes the construction of over 30,000km of new dual-carriageways, 5000km of four-lane highways and another 41,500km of single-track roads that are due for restructuring. The plan stipulates that the roads will be finished with either cement-based finishes or asphalt.
Grace starts new additives plant in India
05 August 2011India: Grace Construction Products, an operating segment of W R Grace & Company has started manufacturing from a new facility near Delhi, India. Development at the site, which manufactures cement additives as well as concrete admixtures that are sold to cement producers in northern India, is part of Grace's ongoing growth strategy to invest in emerging regions.
Grace's cement additives help cement producers to improve grinding efficiency and overall cement quality, helping to build stronger structures in more energy-efficient ways, which helps to reduce manufacturing costs. In the past India has had issues with sub-standard cement and concrete products, including the much-publicised collapse of a bridge in New Delhi at the Commonwealth Games site in 2010.
The new facility is the most recent addition in a series of emerging market investments in the construction industry for Grace. The company has opened similar facilities in China, Colombia, Panama, Saudi Arabia and Vietnam since 2010.
"We continue to invest in emerging economies in order to meet our customers' needs," said Andrew Bonham, President of Grace Construction Products. "The new facility will allow us to enhance service and delivery times to our customers in Northern India."
The manager at the new plant, Ajay Kapoor said, "Our number one priority is to provide a safe environment and safe practices at the site. We must ensure our company culture extends throughout all our facilities from safety to product quality to community outreach."