Displaying items by tag: Plant

India: Tata Chemicals has resumed full production of salt and sodium bicarbonate at its Mithapur site in Gujarat. It said that production levels have been matched to market demand for soda ash and cement. The 1500t/day integrated cement plant at the industrial complex manufactures two varieties of cement under the brand name Tata Shudh. Tata Chemicals has also resumed the operations at its chemical plants at Mambattu-Nellore in Andhra Pradesh, Sriperumbudur in Tamil Nadu and Cuddalore in Tamil Nadu). Operations at the company’s various production sites were scaled down in late march 2020 in response to the Indian coronavirus lockdown.

Democratic Republic of Congo: China-based Sinoma International Engineering has announced the construction of a 1.0Mt/yr-capacity integrated cement plant in Lubudi Territory, Lualaba Province. Dow Jones Newswire has reported that the cost of the plant, which includes a lime production line, will be US$236m.

Vietnam: Vietnam Cement Association (VCA) chair Nguyễn Quang Cung has announced the suspension of all cement plant projects scheduled to begin in 2020. Cung said that oversupply and a lack of financial liquidity have made it unfeasible for cement producers to finish cement plant projects, according to Vietnam News Brief Service. The average cost of an integrated cement plant in Vietnam is US$194m.

Two projects - the 2.5Mt/yr Tan Thanh cement plant and 2.3Mt/yr Long Son cement plant - will be completed in 2020, bringing the domestic integrated production capacity of Vietnam to 106Mt/yr across 86 plants.

Australia/New Zealand/US: Ireland-based James Hardie has announced the planned closure of three of its fibre cement board plants. The Cooroy, Queensland plant in Australia, Summerville, South Carolina plant in the US and Penrose, Auckland plant in New Zealand will close permanently in mid-2020, resulting in a total of 375 job cuts. The NZ Herald newspaper has reported that the decision to shut the plants came about due to the impacts of the coronavirus outbreak on the global economic situation. James Hardie will now supply the New Zealand market from its Carole Park, Queensland and Rosehill, New South Wales plants. James Hardie also closed its Siglingen, Baden-Württemberg plant in Germany on a temporary basis, ‘in order to better match supply and demand in the European market.’

James Hardie revised its 2020 profit forecast to US$355m, down by 4.1% from US$370m.

Indonesia: China-based Sinoma International Engineering has completed the installation of a 10,000t/day integrated cement production line complete with raw material processing and clinker storage capacity at Gama Group subsidiary PT Cemindo Gemilang’s integrated Bayah II plant. China Daily News has reported that the Sinoma International Engineering Team worked overtime in order to complete the commission ahead of its scheduled date in May 2020. Project manager Wang Xiaojun said, “The COVID-19 outbreak had a severe impact on on-site construction.”

Tanzania: Turkey-based DAL Engineering Group has reported the successful delivery of three kiln shells to Germany-based HeidelbergCement subsidiary Tanzania Portland Cement’s integrated Wazo Hill cement plant near Dar Es Salaam. Tanzania Portland Cement produces the Twiga brand of cement across the 2.0Mt/yr plant’s three dry lines.

Thailand: Germany-based KHD Humboldt Wedag has reported the successful commissioning of a new Comflex grinding line at Siam City Cement’s Plant 1 in Saraburi. The line replaces two ball mill circuits, maintaining a production capacity of 350t/hr with a 40% lower energy consumption. The Comflex comprises a roller press, RPM18–200/180 static coarse material separator, VS620 static fine material separator, LS8600 system fan, HKSK 236/346 and four product separation cyclones. KHD says that Siam City Cement awarded it the engineering, procurement and construction (EPC) contract because of the system’s low specific power consumption of 13.36kWh/t, compared to over 21kWh/t in the previous system.

Vietnam: US-based FCT Combustion has published details of a new contract with Vietnam National Coal and Minerals Industry Holding Group (Vinacomin) for the supply of an FCT Turbo-Jet burner to Vinacomin’s 0.6Mt/yr La Hiên plant in Thái Nguyên province. The upgrade aims to enable the use of lower calorific coal while maintaining clinker strength and specific fuel consumption, in order to reduce fuel costs.

FCT Combustion previously provided burners at Vinacomin’s 0.8Mt/yr Quan Trieu cement plant in 2019 and 1.5Mt/yr Quang Son cement plant in 2020, both in Thái Nguyên province.

India: Operations of industrial units in rural areas are clear to resume as of 20 April 2020, subject to local permissions and social distancing rules. Dion News Service has reported that JK Lakshmi Cement has resumed operations at two grinding units in Gujarat, JK Cement has resumed reduced operations at its 3.0Mt/yr integrated Muddapur plant in Karnataka and UltraTech has resumed operations ‘at some of the company’s locations.’ Ambuja Cements, ACC, ICC and India Cements all announced plans to return to full capacity utilisation in phases.

As part of phase two of India’s coronavirus lockdown, public spaces remain closed and public transport is suspended until 3 May 2020.

Thailand: Siam City Cement has closed the production lines at its Plant 1 integrated cement plant in Saraburi province due to a lack of demand resulting from the coronavirus outbreak. In a statement the company said that, “The aftermath of the COVID-19 pandemic is seriously affecting the overall economic system and has already caused the global business and industrial sectors. The impact on us has been the drastic decline in demand both from domestic and regional markets.” It added that the closure was not expected to have an adverse impact on its operations. It is offering a ‘Mutual Separation Plan’ to affected workers in accordance with and beyond local labour regulations.

Normal production will continue at its Plant 2 and Plant 3 sites. In its 2019 annual report the cement producer said that it operated three cement plants in Kang Koi District, Saraburi Province with a total of six kilns and a combined clinker capacity of 13Mt/yr. However, only five kilns were in operation at this time with a combined production of 12Mt/yr.

This news story has been updated following clarification from Insee Cement.