Displaying items by tag: Plant
Ecocem US plant faces possible planning setback
04 December 2015US: Irish cement maker Ecocem's proposed manufacturing plant in San Francisco Bay faces a potential planning setback after receiving almost 500 submissions challenging its environmental impact report.
Ecocem is seeking permission for a US$50m grinding plant in Vallejo, close to San Francisco, in the group's first venture in the US, but the town's residents are objecting to the proposal on environmental grounds. According to local reports, some 400 - 500 people and organisations have questioned the company's assessment of the plant's likely impact on the environment, which could force Vallejo's council to delay a decision on planning permission until 2016. The council was hoping to have cleared all planning hurdles by December 2015, but local sources have said that the volume of questions posed during a 60-day public consultation period means the deadline could be pushed back to March 2016.
California law requires Ecocem's subsidiary, Orcem Americas, which is directly responsible for the project, to answer the questions before preparing a final environmental impact report. The city's Architectural Heritage and Landmarks Commission will have to decide whether the buildings that would be knocked to make way for the plant are historic, which is likely to happen in December 2015. The proposal will then have to pass both the Vallejo Planning Commission and then get the support of a majority of councillors before it can get the go ahead.
According to local activist Peter Brooks, a group of citizens recently began a petition to remove four council members said to favour Ecocem's project. He also said that influential US environmental group, the Sierra Club, wrote to the city's authorities expressing concerns about the plans.
Ecocem wants to build the plant on the site of an old flour mill in the city's harbour. It would grind furnace slag from iron smelting that is then used as a component in cement. The process cuts greenhouse gas emissions from normal cement manufacture by 90%.
Used tyres to reduce costs at Irish Cement 's Limerick plant
04 December 2015Ireland: Irish Cement will burn used tyres in a bid to cut costs and secure jobs at its Limerick plant. The company plans to switch to dry waste material such as rubber from used tyres and plastic to heat the kiln at the plant. The switch will cut costs, make the plant cleaner and more competitive, according to the company.
A spokesman for Irish Cement said that the company would shortly be lodging a planning application with Limerick City and County Council for the replacement of fossil fuels with alternative fuels and raw materials to improve the sustainability of their operations. The company will also be seeking a revision of its licence from the Environmental Protection Agency.
"Limerick is Ireland's oldest cement plant, having commenced operations 77 years ago. Its continuous operation has been sustained by continuous investment in new technologies and processes. After the recent period of reduced demand, production is once again on the increase at home and abroad for cement. This fuel replacement programme will be key to sustaining this growth," said Plant Manager Pat Robinson. "Based on experience in other cement plants in Ireland and throughout Europe, the opportunity to reduce our dependence on imported fossil fuels will prove critical to our ability to operate competitively and sustain jobs at Irish Cement Limerick into the future."
Lafarge moves to reach emissions targets with new kiln in Canada
04 December 2015Canada: Tony Levstik returned to Lafarge to pull the plug on the oldest piece of equipment at the Lafarge cement plant in Exshaw, Alberta, Canada. He was the first operator of the kiln when it was installed in 1975. He said that shutting it down was a lot easier than starting it up.
Kiln 6 is replacing kiln 4 as part of Lafarge's plant expansion project. The new technology will help to control dust and has fewer emissions. It will be approximately 30% cleaner with sulphur dioxide emissions, 75% cleaner with nitrous oxide emissions and have 25% less greenhouse gas emissions caused by combustion. The new kiln will also have better filter technology to help improve dust control. Kiln 4 used the gravel bed filter technology, which was prevalent in the 1980s and 1990s, but kiln 6 will have a state of the art bag house to collect dust.
"You can't make cement without using a lot of energy and these kilns that we're putting in are a lot more energy efficient, so we won't use as much fossil fuel, as much power to run the new plant," said Lafarge Plant Manager Jim Bachmann. "For a lot of reasons this is an exciting day." Kiln 6 will be operational in 2016.
Tajik government scouting for cement plant investment
03 December 2015Tajikistan: The government of Tajikistan is looking for investors for construction of a 1Mt/yr cement plant near the Tuyun-Tao limestone deposit in the Shakhritus district in the south of the country, according to Avesta news agency.
The project has been included in the government's investment portfolio for implementation through direct investments, according to the Tajik State Committee of Investment and State Property Management. The project requires US$350m of investment. Some Russian, Iranian and Chinese companies earlier showed interest in the deposit. Indeed, in 2012, Chinese building materials corporation CNBM prepared a feasibility study for the project, but the project did not reach implementation phase due to its high cost and the absence of infrastructure.
Al Khalij Cement Company adds new cement line
02 December 2015Qatar: Al Khalij Cement Company has added a duplicate production line to take its total cement production capacity to 15,500t/day, which will help Qatar meet rising cement demand in view of the strategic infrastructure projects being undertaken ahead of the 2022 FIFA World Cup.
"We can say that we are now the largest producer of Ordinary Portland Cement in Qatar," said Al Khalij Cement Company's Managing Director Faisal bin Abdullah al-Mana. Highlighting that the estimated total cement demand in Qatar is 20,000 - 22,000t/day, al-Mana said that, with the addition of production capacity from Al Khalij, the country will be able to meet the growing demand domestically.
In 2013, Denmark's FLSmidth won a US$95.9m order for the supply of a complete cement production line for Al Khalij's plant in Umm Bab. The production line is identical to the existing line, which was supplied by FLSmidth in 2007. The strategy to have identical production lines, according to al-Mana, will make the maintenance and sourcing of spare parts easier.
Italcementi and Grupo Puma to launch joint plant in Morocco
02 December 2015Morocco: Spanish mortar producer Grupo Puma and Italian cement maker Italcementi have signed an agreement for the construction of a plant in Morocco.
The companies have set up a joint venture named Meastro Drymix, which will distribute the products in Morocco. Meastro Drymix was incorporated in May 2015 by FYM, the Spanish subsidiary of Italcementi, and Grupo Puma.
Turkmenistan produces over 3Mt of cement
30 November 2015Turkmenistan: Turkmenistan has produced around 3.3Mt of cement since early 2015, in part due to the completion of a 1.4Mt/yr plant was put into operation by Turkish Polimeks in Lebap. The plant produces portland cement, oil well cement and sulphate-resistant cement used in hydraulic units. Polimeks also put into operation a similar plant in Balkan.
Cong Thanh Group launches new line in Vietnam
27 November 2015Vietnam: Cong Thanh Group held a ceremony to mark the first batch of cement made by its second production line at its cement plant in Thanh Hoa. The new line has a capacity of 12,500t/day of clinker or 3.6Mt/yr of cement.
The line will help contribute to the province's industrial production growth and contribute US$26.7m to the provincial budget. Vietnam now has 76 cement production lines with a combined output of 81.6Mt/yr. The ministry has estimated that Vietnam's cement and clinker sales in 2015 will reach 71.5 - 72Mt in 2015, fulfilling the year's target, including 55 – 55.5Mt of domestic sales, rising by 9 - 9.5% year-on-year. Clinker exports are likely to fall by 19% to 16.5Mt, meeting 85% of the whole-year target.
Lafarge Algeria cement plant to start production in 2016
26 November 2015Algeria: A US$277m joint venture cement plant between Lafarge Algeria (51%) and Algeria's Souakri (49%) in Biskra will start operations in 2016.
The Director of Public Affairs and Communications at Lafarge Algeria, Serge Dubois, said that the plant, which will produce 2.7Mt/yr of cement, will raise the group's overall production to more than 11Mt/yr. Lafarge Algeria currently has two cement plants in M'sila and Oggaz with 8.7Mt/yr of capacity. It also holds the 1Mt/yr Meftah cement plant in partnership with Algeria (GICA).
JK Lakshmi Cement commissions 1.7Mt/yr plant in Durg
26 November 2015India: JK Lakshmi Cement has commissioned a 1.7Mt/yr cement plant in Durg, Chhattisgarh at a cost of US$263m.