Displaying items by tag: Power Plant

Nigeria: Ashaka Cement plans to complete its 16MW captive power plant in early 2019. The subsidiary of Lafarge Africa and LafargeHolcim started the US$30.5m project in 2017, according to the Nigerian Guardian newspaper. Once operational the power plant will supply additional electricity to the national grid as well as supplying the neighbouring cement plant.

Saudi Arabia: Hail Cement has renewed its three-year asset management agreement with Finland’s Wärtsilä for the power plant at its Turbah plant. Wärtsilä provides guarantees for the performance of the power plant and ensures the reliability and availability of its operations. The operations of the power plant are remotely monitored from a Wärtsilä Expertise Centre for real-time data gathering and analysis. The agreement, signed in November 2017, is already the second renewal of Wärtsilä’s service agreement for the power plant in Turbah, the first agreement being signed in 2012.

“Wärtsilä has been responsible for the full operation and maintenance of our power plant in Turbah for about six years now. We have been satisfied with its flexibility, quality of service and emphasis on safety, and are happy to continue our co-operation with them,” said Matar Al Zahrani, chief executive officer (CEO) of Hail Cement.

The agreement covers the operation and maintenance of Hail Cement Factory’s power plant, including the day-to-day operation of the power plant, preventive and predictive maintenance as well as plant operations manpower, health and safety management. The 53MW base load power plant is equipped with seven Wärtsilä 32 engines and provides energy for Hail Cement Company’s cement factory as well as for the nearby residential area.

Kenya: President Uhuru Kenyatta has inaugurated National Cement’s US$280m integrated plant in Kajiado County. The clinker plant has a production capacity of 1.2Mt/yr and it set to employ 700 workers, according to the Agence de Presse Africaine. The plant also includes a 15MW captive power plant.

Saudi Arabia: Finland’s Wärtsilä has provided an update on a three-year asset management deal for Northern Region Cement’s (NRC) power plant at its Turaif plant signed in October 2017. Wärtsilä will continue to be responsible for the operation and maintenance of the power plant and to ensure the reliability and availability of its operations. This agreement is an extension of Wärtsilä’s previous service agreements for NRC’s power plant. The first service agreement with NRC was signed in 2008.

“We are proud to be able to continue our 10-year cooperation with NRC. By having full responsibility for the operation and maintenance of NRC’s power plant, we have been able to ensure reliable operations, optimised fuel consumption and reduced maintenance costs for NRC,” said Haidar al Hertani, managing director, Wärtsilä Saudi Arabia.

The agreement covers all aspects of operating and maintaining NRC’s power plant, including the day-to-day operation of the power plant as well as preventive and predictive maintenance. Wärtsilä’s Customer Centre in Dubai remotely monitors the power plant’s condition. Wärtsilä has also carried out electrical and automation services to improve the performance and extend the lifespan of NRC’s power plant.

The 62MW power plant is equipped with nine Wärtsilä 32 engines and provides energy for NRC’s Turaif cement plant. The cement plant has two production lines, producing nearly 10,000t/day of cement.

India: Nirma Group’s subsidiary Nuvoco Vistas plans to invest US$157m on captive power plants and waste heat recovery systems for three of its cement plants in Chhattisgarh, Jharkhand and Rajasthan. The cement producer plans to save around US$15m from the upgrades over the next two to three years, according to the Hindu newspaper. Nirma Group purchased three cement plants and two grinding plants from Lafarge India with a total production capacity of 11Mt/yr in 2016.

India: Mamata Banerjee, the chief minister of West Bengal, has inaugurated JSW Cement’s plant at Salboni. The US$125m grinding plant has a production capacity of 2.4Mt/yr, according to the Press Trust of India. It started commercial production at the site in July 2017 with plans to manufacture Portland Slag Cement. The cement producer is already preparing upgrades at the unit including a US$15.6m captive power plant with a capacity of 18MW and a US$47m production capacity increase of 1.2Mt/yr.

India: Sanghi Cement plans to upgrade its production capacity to 8.1Mt/yr from 4.1Mt/yr. The expansion plan will consist of a 3.3Mt/yr upgrade to its cement plant at Sanghipuram in Gujarat and a 2Mt/yr upgrade to its satellite grinding plant. In addition the cement producer plans to build a 65MW thermal power plant at the main plant. The cost of the project will be US$197m and this will be mostly funded from borrowing.

Zambia: Dangote Cement Zambia has contracted Zambia Railways to transport 2000t/month of cement and 500t/month of coal. Zambia Railways is transporting cement from Ndola to Lusaka and coal from Batoka to Ndola on behalf of Dangote Cement, according to the Times of Zambia newspaper. The cement producer operates a 1.5Mt/yr integrated plant in the country with 1200 employees and a fleet of over 500 trucks. It also runs a 30MW coal power plant.

Pakistan: Cherat Cement has contracted Finland’s Wärtsilä to increase its power output at its Nowshera plant. It has ordered three Wärtsilä 34DF dual-fuel engines capable of operating on both natural gas and heavy fuel oil (HFO). The total electrical output will be approximately 29MW. Wärtsilä will also provide advisors to oversee the installation and commissioning of the engines.

“We need to enlarge our facilities and this we must to do quickly on a tight schedule. Wärtsilä has supported this timetable by agreeing to deliver their generating sets on a very short timetable…” said Azam Faruque, chief executive officer of Cherat Cement. The Nowshera cement plant is also powered by Wärtsilä equipment, consisting of four Wärtsilä 32 engines.

The new generators are scheduled for delivery in March 2018 and the plant is expected to be fully operational by June 2018.

UAE: India’s Thermax Group has won a contract worth US$43m to build a captive power plant for a cement company in the UAE. The scope of supply for the unnamed customer includes design, engineering, manufacturing, construction and commissioning of the solid fuel based power plant with two circulating fluidised bed combustion (CFBC) boilers. It will also supply emission control equipment and a water treatment plant for the project, which will be commissioned by mid-2019. The order is Thermax’s first in the Gulf Cooperation Council region.