Displaying items by tag: Recycling

Philippines: Holcim Philippines has launched its ECOPlanet 30% reduced-CO₂ cement range in the city of Davao on Mindanao. The producer also introduced its Balik-Plastic waste cement bag recycling programme, offering a collection service to customers in order to reuse waste bags as alternative fuels and raw materials in cement production at its Davao plant.

Germany: HeidelbergCement has joined EPEA’s Heidelberg Circular City Building Material Registry pilot project. The initiative uses EMEA’s Urban Mining Screening digital registry, which is able to estimate the composition of buildings based on building data. HeidelbergCement says that it will enable it to source construction and demolition waste for circular economic use in building materials production. This will support its ReConcrete 360° recycled concrete CO₂ reincorporation project, among other projects. The initiative will turn Heidelberg into Europe’s first Circular City.

“Full circular economy and sustainable construction are central elements of our climate strategy,” said HeidelbergCement chair Dominik von Achten. “We are focusing on the life cycle assessment of our product concrete, including the processing of demolished concrete, and returning it to the construction cycle. By 2030, we want to offer circular alternatives for half of our concrete products.” Von Achten concluded “Together with the city of Heidelberg, also a pioneer in the area of climate protection, we want to use the Circular City project to demonstrate the enormous potential of concrete recycling for future urban construction.” 


UK: Karbonite UK has developed a new supplementary cementitious material consisting of mineral feedstock, geopolymers and waste biomass. The process also involves CO₂ sequestration and liquid-infused CO₂ absorption within the mineral structure. The material, called Karbonite, is activated at 750 – 850°C, releasing water, which is captured for recycling. Its CO2 emissions are 2.7kg/t, according to Karbonite UK. The developer says that Karbonite ground with 50% clinker yields a cement of equal compressive strength to ordinary Portland cement (OPC).

Karbonite UK is currently preparing a final report on the product for a major cement producer.

Managing director Rajeev Sood said “Karbonite offers a wealth of potential to an industry targeting net zero. We are excited to talk to cement and concrete producers about how they could integrate Karbonite technology into their existing process.”

Canada/US: Holcim North America has invested in Blue Planet to support the development and commercialisation of its mineralisation technology. Blue Planet’s process sequesters CO₂ with building waste feedstock such as recycled concrete, cement kiln dust (CKD) and slag to produce new aggregate products. Each tonne of Blue Planet’s aggregate can mineralize up to 440kg of captured CO₂. Lafarge Canada, Holcim US, and Blue Planet will start a multi-year collaboration to help identify potential to use the mineralisation technology to further lower the carbon footprint of the companies’ cement, aggregates and concrete operations, with the potential to expand to other operations in the Holcim Group around the world.

“This is an important step for us in North America. Our vision is to transform our St Constant Plant in Montreal into a carbon campus that ultimately advances commercialisation of mineralisation technologies, including Blue Planet’s products,” said David Redfern, president and chief executive officer, Lafarge Canada. “We look forward to advancing our Net Zero strategy by leveraging mineralization technology that allows us to use the CO₂ from our own cement plants to produce carbon neutral or carbon negative sand and gravel products.”

US: The US Department of Energy has granted Solidia Technologies US$2.1m in funding for the development and testing of carbonation methods for its Solidia Cement. Solidia will research synthetic supplementary cementitious materials (SCMs) production methods using direct CO₂ capture and utilisation.

CEO Russell Hill said “We are proud to partner with the US Department of Energy to continue innovating and ultimately deliver on our mission to provide commercially viable decarbonisation technologies and sustainable solutions for the global construction and building materials industries. The funding will advance our carbon capture, utilisation and storage (CCUS) technologies and synthetic SCMs that can be easily integrated into Portland cement-based concrete formulations, offering manufacturers a solution that is sustainable environmentally and economically.”

Austria: The Austrian Cement Industry Association (VÖZ) has launched a roadmap for carbon neutrality by 2050. The initiative follows the 5C approach of Clinker, Cement, Concrete, Construction and Carbonation as prompted by the European Cement Association, Cembureau. Selected targets from the document include reducing the sector’s average clinker factor to 52% by 2040 from 70% in 2020, using carbon-neutral electricity from 2030 and meeting a recycling rate for concrete and demolition waste of 25% in 2050 from 10% in 2022. Sebastian Spaun, the managing director of VÖZ, highlighted the ‘Carbon2ProductAustria’ (C₂PAT) initiative as a key project where capture CO₂ from Lafarge Zementwerke’s Mannersdorf cement plant will be used with hydrogen to produce synthetic fuels, plastics or other chemicals.

Germany: The Ministry for Economy and Climate Protection has presented HeidelbergCement with its German Climate and Environment Innovation Prize (IKU) for its ReConcrete-360° concrete recycling process. The process retrieves hardened cement paste from waste demolition concrete for use in place of limestone in clinker and cement production. The recycled material can also bind CO₂ to act as a carbon sink.

Global research and development Wolfgang Dienemann said “With ReConcrete-360°, we have succeeded in developing a limestone substitute from demolished concrete that also allows us to use the carbon-containing exhaust gases from cement production. A small revolution with a big impact: In Germany alone, the CO₂ savings potential of this process is 10Mt/yr. The IKU award underlines that we can be proud of our pioneering innovation.”

World: The Global Cement and Concrete Association (GCCA) has named its first six startups to receive backing under the inaugural Innovandi Open Challenge. The startups have partnered with GCCA members to help increase cement’s sustainability towards achieving net zero CO₂ concrete production by 2050. This will lead to the formation of six consortia to further test, develop and deploy their new technologies.

Carbon capture, utilisation and storage (CCUS) startups CarbonOrO, MOF Technologies and Saipem, all based in Europe, are among the participants. GCCA members are currently involved in dozens of pilot projects and aim to have 10 industrial-scale carbon capture plants installed by 2030. Other startups Carbon Upcycling Technologies and Fortera, from Canada and the US respectively, use captured CO₂ to produce low-carbon cement and cementitious materials, while UK-based Coomtech has developed a low-cost drying technology using turbulent air.

GCCA CEO Thomas Guillot said “It’s a proud moment to see the industry coming together to support such innovative start-ups on their journey. Our member companies were greatly impressed by their ambition to be a key part of the climate solution. The programme is another big step forward towards unlocking innovation to help us achieve our net zero goal.” He continued “As the need for resilient and sustainable communities to support a growing global population becomes more pressing , cement and concrete will be essential to providing the infrastructure and buildings that society needs. Achieving net zero concrete relies on a number of different groups playing their part, and as an industry we’re looking outwards as well as inwards, to see how start-ups like these can support our goals.”

Switzerland: Holcim recorded net sales of US$6.75bn in the first quarter of 2022, up by 20% year-on-year from US$5.62bn in the first quarter of 2021. The group’s recurring earnings before interest, taxation, depreciation and amortisation (EBIT) rose by 16% to US$643m from US$553m. The company has upgraded its outlook 2022 to a forecast of full-year net sales growth of at least 10%.

CEO Jan Jenisch said “I am very encouraged by the record start of the year, setting a solid foundation to our Strategy 2025 – Accelerating Green Growth.”

The first quarter of 2022 brought four new bolt-on acquisitions in addition to the group’s conclusion of its US$1.35bn Malarkey Roofing Products acquisition. The company says that it remains actively engaged in supporting humanitarian efforts in Ukraine.

Holcim has also published its industry-first Climate Report 2022. The report details the company’s progress towards achieving its sustainability targets under the four pillars of its Strategy 2025 – Accelerating Green Growth. Under the Accelerating Growth pillar, Holcim reached a total of 15 markets with its ECOPlanet reduced-CO₂ cement range. Under Expanding Solutions & Products, it reduced the proportion of cement sales in its consolidated sales to 57% in 2021 from 60% in 2020. Its other pillars are Leading in Innovation and Sustainability and Delivering Superior Performance. In 2021, the company used 6.6Mt of recycled construction and demolition waste in its products, against a 2050 target of 10Mt.

Chief sustainability and innovation officer Magali Anderson said “On our net-zero journey, we are walking the talk at Holcim, taking clear science-driven action to win the race for climate.”

France: CRH subsidiary Eqiom has successfully commissioned its Gennevilliers construction waste recycling pilot plant. Prior to the plant’s opening, Eqiom recycled 10,000t of construction waste in the first quarter of 2022. It is now aiming to recycle 50,000t in 2022.

The company says that its continual efforts are making the circular economy possible in the construction sector.