Displaying items by tag: Roadmap

India: Dalmia Bharat has accelerated its commitment to net zero CO₂ cement production by 2040 with the launch of its newTransformative and Collaborative Strategy Roadmap. The roadmap provides a framework forinnovation, growth and sustainability initiatives through shared synergies with private and public entities, including Asian Development Bank and 50 local government authorities. Initiatives already underway include non-recyclable waste disposal partnerships with local administrations across India. Dalmia Bharat is supporting these initiatives with the installation of chlorine dust bypass systems at two of its cement plants, the first in India. The producer's cement operations are already 40% renewably powered and 13 times water positive.

Dalmia Bharat's environmental, social and governance (ESG) executive director and chief risk officer Arvind Bodhankar said “As a cement producer, we are attached to people’s happiness by gluing thousands of dreams into reality. We therefore strive to give our customers only the best building materials with the lowest environmental impact. In addition, we also intend to drive a net-zero emissions reality with a strategy that’s aligned with our business philosophy, Clean and Green is Profitable and Sustainable.”

India: Dalmia Bharat sold 6.2Mt of cement in the first quarter of its 2023 financial year, up by 27% year-on-year from 4.9Mt in the first quarter of its 2022 financial year. Its sales revenues also rose by 27%, to US$417m from US$327m. The growth failed to translate into increased profitability, however, with the company recording a profit after tax of US$25.9m, down by 27% from US$35.3m.

Dalmia Cement (Bharat) Managing Director and CEO Mahendra Singhi said “I am pleased with our performance this quarter. Our sustained efforts on operational efficiencies and cost rationalisation have enabled us to mitigate the adverse impact of inflation and deliver our lowest total cost of production. Our capacity expansion projects are on track, and we have added 2Mt/yr of clinker capacity and 1.1Mt/yr of cement capacity, which takes our cement capacity to 37Mt/yr. We remain firm on our Carbon Negative Roadmap, and during the quarter have installed 41.4MW of renewable energy infrastructure.”

US: The Portland Cement Association (PCA) has opposed a proposed federal temporary suspension to a petrol tax. PCA president and chief executive officer (CEO) Mike Ireland said, “Pausing the federal gas tax is the wrong decision at the wrong moment. Gas tax revenues fund the Infrastructure Investment and Jobs Act (IIJA), which is a once-in-a-lifetime opportunity to remake American industry and infrastructure with sustainability at its core. Removing the funding from the gas tax will strangle the IIJA before it is even up and running.”

The passage of the IIJA has coincided with PCA's launch of its Roadmap to Carbon Neutrality, which outlines the steps needed to achieve carbon neutrality across the entire cement-concrete-construction value chain by 2050. The PCA says that implementing the changes in its roadmap will require ‘significant’ funding such as those generated from the petrol tax.

Mexico: GCC has announced its plan for a 100% Portland limestone cement (PLC) transition of its Samalayuca, Chihuahua, cement plant. The producer says that the plant will complete its transition in July 2022. It said that the move is part of its CO₂ emissions reduction roadmap.

Austria: The Austrian Cement Industry Association (VÖZ) has launched a roadmap for carbon neutrality by 2050. The initiative follows the 5C approach of Clinker, Cement, Concrete, Construction and Carbonation as prompted by the European Cement Association, Cembureau. Selected targets from the document include reducing the sector’s average clinker factor to 52% by 2040 from 70% in 2020, using carbon-neutral electricity from 2030 and meeting a recycling rate for concrete and demolition waste of 25% in 2050 from 10% in 2022. Sebastian Spaun, the managing director of VÖZ, highlighted the ‘Carbon2ProductAustria’ (C₂PAT) initiative as a key project where capture CO₂ from Lafarge Zementwerke’s Mannersdorf cement plant will be used with hydrogen to produce synthetic fuels, plastics or other chemicals.

World: The Global Cement and Concrete Association (GCCA) has launched new Net Zero Accelerator initiatives under its 2050 Net Zero Global Industry Roadmap strategy in several countries. The new initiatives will identify barriers to decarbonisation and recommend key actions in Colombia, Egypt, India and Thailand. The association will set out national roadmaps with reduction levers, identify funding possibilities and enter into policy dialogues with national governments. Together, the four countries account for 10% of global cement production.

Chief executive officer Thomas Guillot said "Last year, our industry made a breakthrough net zero global commitment. This is the next logical step as we move our focus from a global roadmap to driving decisive local action." He continued "Global cooperation between governments and industry is crucial to ensuring net zero targets are met. Our Net Zero Accelerators will offer collaboration and support to a number of target countries to help them decarbonise and align with the global roadmap. I'm proud to launch the first phase of the Accelerator programme to assist these nations in embracing greener technologies and work towards a more sustainable future together. I now call on more partners around the world to join us and be part of this movement."

US: The Portland Cement Association (PCA) has told the Department of Energy’s Advanced Manufacturing Office (AMO) that federal policy and support is vital to accelerate the deployment of technologies that can decarbonise the local industrial sector. In its comments to the office, the PCA said that it shares the Biden-Harris Administration’s goal of carbon neutrality by 2050 through its own Roadmap to Carbon Neutrality, which lays out a pathway to achieve this across the cement-concrete-construction value chain by 2050. However, it warned that without strong federal support the AMO’s timeline to reach carbon neutrality across industry was unrealistic due to the “significant technical, legal and economic challenges regarding technologies like carbon capture utilisation and storage (CCUS), and others including hydrogen fuel and kiln electrification.”

“Federal policy must accelerate the significant technology, funding, and market innovation needed for rapid decarbonisation while preserving economic growth and international competitiveness,” said Sean O’Neill, senior vice president of government affairs at the PCA. “The adoption of CCUS is key to achieving deep decarbonisation in the cement industry.”

The PCA added that with the right federal and state policies, CCUS could become scalable within 10 years but infrastructure, policy, permitting and funding challenges remain. It suggested that tax incentive reforms and the use of Department of Energy loan programmes could accelerate early investment and adoption of CCUS.

The use of hydrogen fuels and kiln electrification was mentioned but these technologies are seen as being at least 15 – 20 years away. The association said that hydrogen remained very expensive and there was little current infrastructure for the transport and storage of hydrogen. More research and development is required to start evaluating the efficacy of kiln electrification.

Spain: Cementos Molins has committed to a 20% reduction in its CO₂ emissions between 2020 and 2030. The company has set out its strategy in its 2030 Sustainability Roadmap. The roadmap covers five areas: health and safety, energy and climate change, the circular economy, nature and the environment, and corporate social responsibility. Thus, Cementos Molins aims to achieve an accident-free workplace, to source 55% of its electricity consumption renewably, to increase its alternative fuel (AF) substitution rate to 40% and reduce its cement’s clinker factor to 68%, to halve particulate matter emissions and cut nitrous oxides (NO_x) and sulphur oxides (SO_x) emissions by 40% and 10% respectively and to have signed official agreements with all host communities and employ women in over 23% of management positions.

Chief executive officer Julio Rodríguez said “Sustainability is the cornerstone of our strategy here at Cementos Molins, and today we are delighted to announce the specific targets that we have set out in our 2030 Sustainability Roadmap. The targets and their corresponding action plans - the result of the hard work and dedication of the Cementos Molins team, together with our stakeholders – will help drive our company forward in actively tackling climate change.” He added “We are deeply committed to achieving zero emissions and building a better world for everyone.”

US: The Portland Cement Association (PCA) reports that cement consumption rose by 3.6% year-on-year in the first 11 months of 2021. Ed Sullivan, Senior Vice President and Chief Economist at the PCA, made the announcement at the World of Concrete trade fair in Las Vegas, Nevada. He also forecast that cement consumption would be driven by non-residential and public works in 2023 and 2024 as mortgage rates increased. The country is also set to spend US$1tn on new and rehabilitated infrastructure projects and this would consume 46Mt of cement over a five-year program. Over a quarter of this amount would be used on roads, bridges and resiliency structures.

The PCA’s president and chief executive officer Mike Ireland and Senior Vice President of Sustainability Rick Bohan also spoke at the event to further promote the association’s Roadmap to Carbon Neutrality.

Climate activist Greta Thunberg memorably summarised the outcome of the 2021 United Nations (UN) Climate Change Conference (COP26) as “blah, blah, blah” but what did it mean for the cement and concrete industries?

Making sense of the diplomatic language the UN uses is a full time job due to its impenetrable jargon. This is partly why climate activists and others may have become jaded about the outcome of the world’s biggest climate change jamboree. The conference of the parties (COP) tried desperately to hang on to the 1.5°C warming aim set at the Paris event (COP21) in 2015. This is dependent though on countries sticking to their 2030 targets and becoming net-zero by 2050 or earlier. Unfortunately, both China and India, two of the world’s current top three CO₂ emitters, have announced net-zero dates of after 2050. Those two countries also drew fire in the western press for weakening the language used in the COP’s outcome document about the ‘phasing out’ or ‘phasing down’ of coal use. However, simply getting coal written on the final agreement has been viewed as a result. Other positive outcomes from the event included commitments for countries to review their 2030 targets in 2022, progress towards coordinating carbon trading markets around the world and work on adaptation finance from developed countries to developing ones.

The headline results from COP26 carry mixed implications for the building materials sector. The Paris agreement (COP21) has already achieved an effect in the run-up to COP26 by prompting the cement and concrete industries to release a roadmap from the Global Cement and Concrete Association (GCCA) in October 2021. Now it’s down to whether individual governments actually follow the targets and how they enforce it if they do. If they don’t, then the response from building material producers is likely to be mixed at best.

What may have a more tangible effect is the work on carbon markets at COP26. Countries were finally able to complete technical negotiations on the ‘Paris Agreement Rulebook,’ notably including work on Article 6, the section that helps to govern international carbon markets and allows for a global carbon offsetting mechanism. The European Union (EU) Emissions Trading Scheme (ETS) has shown over the last year how a high carbon price may be able to stimulate companies to invest in mitigation measures such as upping alternative fuels substitution rates and developing carbon capture and storage/utilisation projects. Critics would argue that it may simply be offshoring cement production and closing local plants unnecessarily. Making a more global carbon trading scheme work amplifies both these gains and risks. Either way though, having an international framework to build upon is a major development. Finally, work on adaptation finance could have an effect for cement producers if the money actually makes it to its destination. The big example of this announced at COP26 was a US$8.5bn fund to help South Africa reduce its use of coal. It is mainly targeted at power generation but local cement producers, as a major secondary user of coal, are likely to be affected too.

Alongside the big announcements from COP26 lots of countries and companies, including ones in the cement sector, announced many sustainability plans. One of these included the launch of the Industrial Deep Decarbonisation Initiative (IDDI) during COP26 by the governments of the UK, India, Germany, Canada and the UAE. This scheme intends to create new markets for low carbon concrete and steel to help decarbonise heavy industry. To do this it will disclose the embodied carbon of major public construction projects by 2025, aim to reach net zero in major public construction steel and concrete by 2050, and work on an emissions reduction target for 2030 which will be announced in 2022. Other goals include setting up reporting standards, product standards, procurement guidelines and a free or low-cost certification service by 2023.

All of this suggests that the pressure remains on for the cement and concrete sector to decarbonise, provided that the governments stick to their targets and pledges, and back it up with action. If they do, then the industry will remind legislators of the necessity of essential infrastructure and then continue to ask for financial aid to support the development and uptake of low carbon cements, carbon capture and whatever else. Further adoption of carbon markets around the world and global rules on carbon leakage could help to accelerate this process, as could adaptation finance and global standards for low carbon concrete. The next year will be critical to see if the 1.5°C target survives and the next decade will be crucial to see if global gross cement-related CO₂ emissions will actually peak. If they do then it will be a case of ‘hip hip hurrah’ rather than ‘blah blah blah’.