Displaying items by tag: Service

New Zealand: Golden Bay Cement has resolved the breakdown of its Marine Vessel Aotearoa Chief (MVAC) earlier than anticipated, returning the vessel to service after necessary checks with marine authorities. The company made use of alternative transport options to distribute cement and sourced alternative cement supplies due to the disruption.

The earlier resolution has resulted in a reduced impact on earnings, estimated to be on the lower end of US$10m – 30m.

Nigeria: Finland-based Wärtsilä has signed a 10-year operations and maintenance (O&M) agreement for a captive power plant that provides the energy for Mangal Industries’ cement plant located in Kogi State. The cement plant has limited access to the local electricity grid and its power plant operates with five Wärtsilä 34DF dual-fuel engines delivering an output of 50MW. The O&M agreement is designed to ensure that the facility can reliably maintain its cement production target of 3Mt/yr.

The 10-year agreement starts immediately as the unit commences operations in the second quarter of 2024. It will run on liquid fuel initially but then switch to gas operation when a natural gas pipeline is commissioned. The power plant’s dual-fuel engines can be operated both on liquid fuel and natural gas. They could also be potentially converted to operate with low- or zero-carbon fuels in the future subject to availability.

Patrick Borstner, Director, Operations Africa at Wärtsilä Energy said, “Wärtsilä now has more than 400MW of installed capacity for the cement industry in Nigeria, and we are operating three captive power plants in three different states. This successful track record clearly indicates our capabilities and highlights the added value we can deliver to our customers through our experience and expertise in supporting their operations.”

Mangal Industries signed a contract with China-based Sinoma International Engineering in 2021 for the construction of a 3Mt/yr new integrated cement plant. Construction at the site commenced in mid-2022.

Greece: FLSmidth has signed a two-year global service agreement with Titan Group to support 14 cement plants, three grinding plants and a cement terminal across locations including Greece, southeastern Europe, Türkiye, Egypt, Brazil and the US. The agreement encompasses a variety of onsite and remote services such as inspections, audits, troubleshooting and training for diverse equipment types, including material handling and storage, mills, kilns, coolers and pollution control systems.

Vice President of Service at FLSmidth, Isabelle Balmir, said "Titan Group is one of the leading international cement companies. With this contract, we are excited to continue our long-standing partnership and collaboration towards efficiency and sustainability. As we have service expertise located across the world, we are well positioned to support their global footprint."

Equatorial Guinea: A new five-year service agreement has been signed with SSB International Limited (SSBIL) to provide expertise and supervisory support for the operation and maintenance of Abayak Cement’s plant in Akoga. The plant, equipped with key technology including an OK™ Mill and a ROTAX-2® Kiln supplied by FLSmidth, has been largely idle since its installation in 2016 due to power supply issues. With recent investments in a new power plant and the reactivation of equipment, however, commissioning is underway and is expected to be complete by mid-2024.

Belgium: China National Building Material subsidiary Sinoma International Engineering won a contract to build a new clinker line for Holcim Belgique on 8 December 2023. Yicai Global News has reported that Sinoma International Engineering will design the line, supply its mechanical and electrical equipment, procure steel structures and provide technical services under a contract worth Euro218m. The supplier expects to commission the line within 38 months of commencement of the project.

Holcim Belgique operates the 1.7Mt/yr Obourg cement plant in Mons. The plant is upgrading to net zero CO₂ cement production under the GO4ZERO project, as part of which Holcim Belgique previously announced plans to install a new kiln in the place of the plant’s existing ones.

Latin America: Denmark-based FLSmidth says it has been awarded a new service contract with an unnamed cement producer in Latin America. The new contract builds on an existing relationship between the two companies and will last a period of 18 months. It will cover the complete production process, from quarry to packing plant. FLSmidth says that will support the customer in improving overall equipment efficiency and thus plant productivity. The scope of supply also includes training and mentoring of plant personnel to ensure successful execution of a jointly developed strategy long after the initial period of the contract ends. No value for the deal has been disclosed.

Jose Gil, Head of Service Execution - USA and Canada, FLSmidth, said “This contract is the result of conversations inspired by a reliability audit in the third quarter of 2022. From that, an action plan was developed in which FLSmidth has responsibility for the execution of activities in operations and the customer takes care of other support areas.” He added “The result is a tailored solution, encompassing a range of factors, including maintenance, reliability and operations, that will ultimately deliver much more efficient and productive cement plants.”

UK: Cemcor has migrated its existing SAP asset management system over to IBM Maximo Application Suite (MAS). Cemcor says that IBM MAS offers a 360°, real-time view of its operations across multiple sites, enabling the company to resolve maintenance challenges, optimise its assets, increase the lifespan of essential equipment and remove inefficiencies. Peacock Engineering delivered the new system and will continue to provide support services with the platform.

Peacock Engineering’s chief operating officer Matt Deadman said “We’re thrilled to be working with Cemcor over the course of the next three years. We have already completed the first stage of our change programme with the successful delivery of its new enterprise asset management system. MAS is one of IBM’s sustainability software solutions. It will provide Cemcor with a clearer view of its assets, which include heavy plant and processing equipment, and help in mitigating the current challenges found in its maintenance programme.”

Australia: Germany-based Flender has opened a new production and services centre in Sydney, New South Wales. Its product offering will include Flender’s gearboxes and couplings range for industrial applications, including cement plants.

CEO Andreas Evertz said “For both our wind [turbine drives] and industrial business we see enormous growth potential on the continent. To reach the goals of the Paris climate agreement we must not only ramp up renewable energy capacities, but also transform our industries towards sustainability. This includes recycling and establishing a circular economy. Our workshops are perfectly equipped for servicing and refurbishing the existing installed base, not only for our own fleet but all gearbox types in the market.”

Denmark: FLSmidth’s sales were US$1.82bn during the first half of 2023, up by 28% year-on-year from US$1.43bn in the first half of 2022. Its earnings before interest, taxation and amortisation (EBITA) fell by 7%, to US$83.1m from US$89.3m. The supplier recorded a new order intake worth US$1.64m, down by 14% from US$1.9m. New cement orders fell by 33% amid reduced demand, especially for FLSmidth’s product offering. In line with its de-risking strategy, FLSmidth continued to accept only those product orders that also supported its service business. The company maintained its guidance of cement sales of US$879m and an EBITA margin of 5.5 – 6.5% for the full-year 2023.

CEO Mikko Keto said “We have maintained the strong momentum on our key transformation efforts during the second quarter of 2023. While we have continued to progress on our MissionZero agenda, our safety performance has been unsatisfactory and mitigating actions have been taken.” Keto continued “While our cement business remains on target for the full year, its short-to-mid-term market outlook has deteriorated. Consequently, continued organisational rightsizing is required to preserve profitability. Going into the second half of the year we remain positive, with a continued strong focus on executing our core transformation efforts.”

US: ThyssenKrupp Polysius, a subsidiary of Germany-based thyssenkrupp, has delivered a Polysius booster mill to Mountain Cement's Laramie grinding plant in Wyoming. The Eagle Materials subsidiary will take delivery of further ancillary equipment, including material handling, process gas management and machine protection systems, throughout mid-late 2023. The supplier said that the mill will help to increase the Laramie plant's flexibility. It will also provide site services and technical support for optimisation and maintenance for two years after commissioning, also slated for 2023.

ThyssenKrupp Polysius' project manager Matthew Burchfield said "This is a very important and interesting project for ThyssenKrupp Polysius. This is the first booster mill system sold in the US and one of the first booster mills worldwide. We are tasked with a very tight engineering and supply schedule. ThyssenKrupp Polysius is working closely with Mountain Cement and its engineering teams."