Displaying items by tag: Upgrade

Angola: Chinese-based Sinotrans has exported 800t of cement on the 1344km railway journey from Cimenfort’s 0.4Mt/yr Lobito grinding plant to the Democratic Republic of Congo (DRC). Angola Press Agency has reported that the cement was ground from clinker produced in China. Cimenfort sales coordinator Francisco Idelfrides suggested that the cement company may look to expand its production capacity in 2020. He said it sold 0.3Mt of cement in eastern Angola and the DRC in 2019.

US: Ragland Town and St. Clair County administrators have approved France-based Vicat’s US subsidiary National Cement’s plans for a second kiln at its 1.9Mt/yr Ragland cement plant in Alabama, construction of which will begin in early 2020. Birmingham Business Journal has reported that National Cement, which has had legal permission to build a second line since 2006, has announced that the new kiln will enter clinker production in 2022 following a total investment of US$250. National Cement is Ragland’s largest employer, with a staff of 132 at the 111-year-old Ragland plant.

Brazil: Refractory products supplier RHI Magnesita has announced a raft of investments totalling Euro300m in addition to its annual Euro120m maintenance expenditure. The investment will cover projects in all its operating regions, including a new raw materials plant in Austria and ‘significant’ expansions to its Contagem complex in Brazil and Cuttack non-basic brick plant in India. It further stated that it will ‘build secondary raw material sorting, cleaning and production capabilites’ to absorb waste streams.

Switzerland: Maerz has reported the successful installation of two Maerz PFR lime kilns with a capacity of 200t/day and 300t/day at Daesung MDI in South Korea, which was commissioned on 19 October 2019. The company also installed a 150t/day E2 two-shaft lime kiln at Easternbulk Lime Products Private Ltd in July 2019. Three further new plants with Maerz kilns are scheduled to enter operation in 2020 in China, Mexico and Russia and a second kiln will increase production of petcoke at Caleras’ San Juan plant in Argentina beginning in mid-2020.

Hungary: Lafarge Cement Hungary has announced plans to upgrade clinker production at its 1.0Mt/yr Kiralyagyháza integrated plant with a Euro1.79m investment in chlorine bypass technology, which uses powdered limestone to remove chlorine and one tenth of the carbon dioxide (CO₂) from gases released in clinker production, which will then be used in clinker cooling. There will be a concomitant increase in the rate of alternative fuel (AF) substitution in the plant’s kilns, with an AF fuel store expansion in early 2020 set to raise AF usage to 80% from 60%.

India: Deccan Cements has shared plans to expand its Suryapet waste heat recovery (WHR) power plant in Telangana to 33MW from 18MW. Domex Power Genration Projects has reported that the cost of the development will be US$84.5m and it will take 24 months to complete once statutory clearance is received.

Pakistan: The end of 2019 has seen a flurry of 13 proposals for the construction of new plants and one proposed upgrade submitted to different government departments across Pakistan’s five Punjabi districts. The Balochistan Times has reported that Punjab Minister for Trade and Industries Mian Aslam Iqbal stressed the need for cement companies to provide plans for minimal water use in order to receive clearance.

Mexico: France’s Fives has issued an update on the two raw meal grinding plants it is supplying to Cruz Azul’s Hidalgo and Oaxaca Lagunas cement plants.

Construction work at the Oaxaca Lagunas plant started in August 2018. Mechanical erection of the raw materials feeding workshop and the FCB Horomill grinding circuit started in July 2019. Electrical installation is currently under progress. The raw meal grinding workshop is scheduled to be operational by the end of March 2020.

Construction work at the Hidalgo plant started in December 2018. Mechanical erection started at the end of August 2019, electrical erection works will start in December 2019. First raw meal date is scheduled by the end of May 2020.

Both orders were finalised in November 2017. The Hidalgo plant ordered a 280t/hr grinding unit and the Oaxaca Lagunas plant has ordered a 300t/hr grinding unit. Each raw grinding plant features an FCB Horomill 4000mm grinding mill, a FCB TSV Classifier 6500 mm and a FCB Aerodecantor.

Uzbekistan: Russia’s Eurocement has revealed that construction work underway at its 2.0Mt/yr integrated Akhangarancement cement plant in Tahskent region includes the installation of a second plant on the site, bringing its total capacity to 5.0Mt/yr. Trend News Agency has reported that suppliers have delivered 4500t of machinery to Akhangarancement, including a clinker refrigerator, clinker conveyor and heat exchanger as well as electrical equipment and building materials for a raw materials warehouse. Eurocement’s total investment in the project has amounted to US$200m.

Eurocement Group Holding International president Mikhail Skorohod said, “Taking into account the growing needs of the Uzbek market in building materials, Eurocement is committed to creation of a building materials cluster based around the Akhangarancement plant.” The company said that the upgraded 5.0Mt/yr plant would become operational in 2020.

India: UltraTech Cement has announced a planned expansion of its Bhogasamundram waste heat recovery (WHR) power plant to 36MW from 20MW. The plant serves its 5.6Mt/yr integrated Andhra Pradesh cement plant. The upgrade is part of an investment of US$14.0m which will also serve to expand the area of the cement plant by 326 hectares.