Displaying items by tag: Upgrade
UK: Hanson has completed a Euro1.25m upgrade to its Bellshill cement terminal in Glasgow, converting it into a dual product storage and distribution site. Improvements included new pipework and a new silo monitoring system. The site has three silos: two for cement powder, transported by rail from the company’s Ribblesdale cement plant in Lancashire, and one for the storage and distribution of ground granulated blastfurnace slag (GGBS), produced at the company’s Teesport site in Middlesbrough. The upgrade took 17 months to complete. Cement has been transported by rail to the Bellshill terminal since 2007.
MI Cement to install sixth line at plant
21 January 2019Bangladesh: MI Cement plans to install a sixth line at its grinding plant at West Mukterpur in Munshiganj. It will add a new 8400t/day grinding unit bringing the site total production capacity to 19,400t/day. The project cost will be around US$70m. Commercial production at the new unit is scheduled to start in January 2021.
INC to upgrade kiln ventilation at Vallemí cement plant
17 January 2019Paraguay: Industria Nacional del Cemento (INC) is planning to upgrade the ventilation system for the kiln at its Vallemí cement plant. The state-owned cement producer has money left over from bonds it issued in 2018, according to the La Nacion newspaper. The work is expected to increase the productivity of the kiln.
Cemex USA looking to expand cement terminal at Port Tampa Bay
14 January 2019US: Cemex USA is preparing to expand its cement terminal at Port Tampa Bay in Florida. It wants to increase the size of its operations so it can process more cement, fly ash, slag, limestone and other materials, according to the Tampa Bay Business Journal. The company also wants to build a ready-mx concrete plant at the site.
Government approves two new lines at Thanh Thang Cement plant
10 January 2019Vietnam: Vietnamese Prime Minister Nguyen Xuan Phuc has allowed Thanh Thang Cement to add two new production lines to its plant at Thanh Nghi in Ha Nam. Lines 4 and 5 will have a combined production capacity of 2.3Mt/yr, according Viet Nam News newspaper. Line 4 is expected to be commissioned in 2022 and line 5 in 2026. The cost of the upgrade has been disclosed.
Cement imports up in Peru
09 January 2019Peru’s been the place over the last week with news reports of new production capacity and its targeting as a key export market by Vietnam.
Local press reported this week that three new cement grinding plants are planned to start production in 2019. Cemento Inka plans to build a 0.6Mt/yr grinding plant at Ica near Pisco. It also plans to upgrade the kilns at its plant at Cajamarquilla near Lima. Then Mixercon, a ready-mix concrete firm, wants to spend US$20m towards building two new plants in northern Lima, also in 2019. It also has plans to open distribution centres around the capital too.
For a local industry generally dominated by local often family-controlled producers this is quite a change. The larger companies – Pacasmayo, UNACEM and Yura – normally dominate the headlines and the market here. Unsurprisingly then that Pacasmayo and Yura also have upgrades planned for their plants in 2019 too.
Changes to capacity started in late May 2018 when Salaverry-based importer Invecem was said to be buying equipment for a 0.25Mt/yr grinding plant. Then things really started moving when Unacem bought Cementos Portland (Cempor), a joint venture between Chile's Cementos Bío Bío and Brazil’s Votorantim Cimentos. The foreign companies were planning to build a plant near Lima but the project was delayed by a legal battle over environmental issues intitiated by Unacem. This was followed by Cal & Cemento Sur (Calcesur), a subsidiary of Grupo Gloria, announcing that it was going to add a new production line to its cement and lime plant in Puno.
With this level of interest in grinding plants going on it’s unsurprising that Vietnam, a major exporter of cement, has taken an interest. Imports of cement to Peru rose by 65% year-on-year to 0.94Mt in the 12 months from December 2017 to November 2018 from 0.57Mt in the same period previously. Imports of clinker rose by 37% to 0.78Mt from 0.57Mt. This compares to a rise of 21% to 0.61Mt in cement imports in 2017 and a fall of 1.2% to 0.51Mt in 2016. In the 12 months to the end of November 2018 most of that imported cement (81%) came from Vietnam followed by 14% from China and 3% from Mexico. Clinker imports have been more varied with 39% from South Korea, 31% from Vietnam, 19% from Ecuador and 11% from Japan. The general situation for the clinker producers has been a slight increase in cement production to 10Mt for the 12 months to the end of November 2018 and slightly higher increases in despatches.
So, it looks like an apparent cement demand is up in Peru and the importers are rushing to meeting demand. The question, then, is why haven’t the clinker producers announced projects to squeeze out the grinders? As mentioned above Pacasmayo and Yura have upgrades planned but nothing really large seems to be coming yet. Also, given the tough time Cempor was given by the local companies what kind of opposition are the new projects by Cemento Inka, Mixercon and Invecem likely to face? The country’s gross domestic product (GDP) growth rate is below the glory days of the 2000s when it topped 6% but it is still one of the strongest in South America with 3.8% forecast for 2019 by the World Bank. This is the country in the region to watch in 2019.
Chhatak Cement to spend US$106m on upgrade
09 January 2019Bangladesh: Chhatak Cement plans to spend US$106m on building a new dry production line at its plant near Dhaka. The project is scheduled to be completed by 2021, according to the Financial Express newspaper. The subsidiary of the Bangladesh Chemical Industries Corporation (BCIC) plans to finance the upgrade with a US$63m loan from the government. The plant is currently using equipment that is up to 80 years old. At present it has a production capacity of 70,000t/yr despite upgrades in the 1980s and 2000.
US: Charah Solutions has installed its MP618 thermal beneficiation technology at its terminal in Sulphur, Louisiana. The upgrade is intended to improve the quality of fly ash and to increase its supply of marketable fly ash to concrete producers. The proprietary process reduces loss on ignition, ammonia, activated carbon and moisture in fly ash.
The company hopes to provides concrete product producers and builders with a source of Class F fly ash to support a growing number of construction projects in the greater Lake Charles and Sulphur region. The Sulphur terminal is Charah Solutions’ second barge-supplied location in southern Louisiana. Its LaPlace, Louisiana terminal currently serves customers in Louisiana, Mississippi and Alabama.
FCT Combustion wins kiln conversion contract in Chile
08 January 2019Chile: FCT Combustion has been awarded a kiln conversion project by an unnamed cement company. The project is a conversion of an existing direct-fired rotary kiln into a state of the art indirect-fired kiln using pulverised coal. Delivery for material is scheduled by April 2019 and for it to be commissioned by October 2019.
FCT is responsible for the complete engineering and procurement supply, including the following main equipment: coal bag filter; process ID fan; fire and explosion detection and suppression; coal dosing; multi fuel burner for coal, natural gas and fuel oil; motorised burner trolley; coal pneumatic conveying; primary air fan; emergency cooling; automatic ignition; flame monitoring; and fuel oil pumps and valve train. The project targets are low NOx emissions, better kiln operation and stability and improved fuel consumption.
Installation work starts at L'Amalí plant upgrade project
08 January 2019Argentina: China’s Sinoma International says that it has successfully lifted the first steel column of the pre-heater tower on a 5800t/day production line it is building at Loma Negra’s L'Amalí cement plant. The work in late December 2018 marked the start of the installation phase of the project. It is the subsidiary of China National Building Material’s (CNBM) first engineering, procurement and construction (EPC) project in South America. When the project was first announced in late 2017 it had a completion date of early 2020.