Displaying items by tag: Upgrade

Azerbaijan: Akkord Cement plans to increase production at its Gazakh plant to 1.3Mt/yr from 1Mt/yr. It is working with an unnamed German company on the investment for the project, according to the Trend News Agency. The cement producer mostly sells its cement locally, with some export sales to Georgia.

Turkey: Germany’s Aumund Fördertechnik has been awarded projects by the Dinçer Çimento Group and Aşkale Çimento.

The scope of supply to Dinçer Çimento supports a new kiln production line at its plant near Bilecik near Bursa. It includes three Aumund BWZ chain bucket elevators with centre distances between 27m and 36m, and capacities of up to 400t/hr. These recirculation bucket elevators will be installed in the raw mill and in clinker conveying. Aumund BWG belt bucket elevators, six altogether, will be installed in the areas of raw meal conveying, heat exchanger, cement silo feed and in the packing plant. The belt bucket elevators have centre distances between 25m and 145m, and are designed for capacities from 120t/hr up to 500t/hr. Two Aumund KZB pan conveyors with a capacity of up to 300t/hr and a lift of 38.5m will be supplied to transport clinker to the clinker silo of the new line. Underneath the clinker silo three more 400t/hr Aumund pan conveyors will be installed, along with silo discharge gates. Another Aumund KZB pan conveyor with a lift of 25.5m and a capacity of up to 200t/hr will convey additives. Dispatch of the 15 Aumund machines for this order will be in stages, commencing in June 2018.

Aumund’s order for Aşkale Çimento is for a heavy-duty Aumund chain bucket elevator for recirculation of bulk material for the plant’s roller press. It has a centre distance of 47m and a capacity of up to 1250t/hr. It also includes an Aumund chain bucket elevator with a heavy-duty Aumund AU19 chain that has a breaking load of 2450kN.

Philippines: Cemex Philippines has committed up to US$57m in 2018 towards the construction a new production line at its Solid Cement plant in Antipolo, Rizal. The project will increase the plant’s production capacity to 3.4Mt/yr from 1.9Mt/yr, according to GMA News. The overall budget for the project is US$225m. Environmental approval for the new line was obtained from the Department of Environment and Natural Resources in late 2017. The upgrade is scheduled to be operational by early 2020.

Russia: Serebryansky Cement has completed a Euro2.1m upgrade project at its plant in the Ryazan region, according to the Beton Russia news website. The work included completely replacing the refractory lining of the plant’s kiln and modernising the mill’s liner plates.

Brazil/US/Vietnam: FCT Combustion has released details on new burner projects it is involved with. Selected projects include the commissioning of Gyro-Therm burners for Kilns 1 and 2 for use with natural gas, coal, petcoke and solid alternative fuels at Lehigh Cement’s Evansville plant in Pennnsylvania in the US. The supply also included the burner management system, valve trains, fans and other accessories.

The company is also working on an upgrade to the hot gas generator at Votorantim Cimentos’ Vidal Ramos plant in Santa Catarina, Brazil. Also in this country it is supplying Turbu-Jet AF burners with blowers, ignition and flame detection systems to CSN Cimentos’ Arcos plant in Minas Gerais.

Finally, in Vietnam the burner supplier is to provide a Turbu-Jet AF burner firing low calorific value coal with fuel oil to Vinacomin’s Quan Trieu Cement plant.

Hungary: Germany’s IKN has provided information on its role with an environmental upgrade to Duna-Dráva Cement’s Vác plant. The Euro22m project was commissioned in April 2018. The 2400t/day clinker production line was modified by IKN to handle a refuse-derived fuel (RDF) substitution rate of up to 100% in the calciner. The two lower cyclone stages were replaced, a complete new preheater tower with the inline calciner was erected, a new bypass system and a new static inlet in the clinker cooler were installed. IKN says that it completed the project in just less than two years on an engineering, procurement, and construction (EPC) basis.

Denmark’s FLSmdith also worked on the project replacing the line’s bag filters with an electrostatic precipitator system. This part of the environmental upgrade cost Euro4.7m.

France: LafargeHolcim France has started the first phase of a Euro100m upgrade project its Martres-Tolosane cement plant. The first phase of civil engineering work has been awarded to Eiffage Génie Civil and it will be carried out until mid-2020. The stage of the project will build the foundations to support a new production line and its preheater tower. The upgrade will also enable the unit to increase its alternative fuel substitution rate to 80% from 30% at present.

Cameroon: Cimencam will spend US$70m to upgrade its integrated plant at Figuil. A new kiln is being built at the plant to meet increased demand from export markets in Chad and the Central African Republic, according to the Cameroon Tribune newspaper. The subsidiary of LafargeHolcim is also building a cement grinding plant at Nomayos.

Estonia: Kunda Nordic Tsement plans to spend Euro2.2m on upgrades to its operations. The investment will be used for emission improvements, updating its plant’s power distribution system, starting to use clinker dust in cement grinding and dredging the port of Kunda, according to the Virumaa Teataja newspaper.

The subsidiary of Germany’s HeidelbergCement increased its output of clinker and cement by 20% and 60% respectively in 2017. Its plant relaunched its second kiln in 2017 but this increased its CO₂ emissions. It produced 1081kg of CO₂ per ton of clinker compared to the European target of 766kg. The plant operates two wet process kilns but it plans to switch to a dry production process in the future as this would help it reduce its emissions.

HeidelbergCement holds a 75% stake in the company with the rest belonging to Ireland’s CRH.

South Korea: Ssangyong Cement plans to install a waste heat recovery (WHR) unit at its Donghae plant in Gangwon. The upgrade will be operational by August 2018, according to the Maeil Business Newspaper. The new unit is expected to save the cement producer about 33% of its electricity costs or US$24m/yr.

The investment is the largest that the cement producer’s owner Hahn & Company has approved since it took control. The WHR will work with an energy storage system (ESS) that was installed in March 2018. The ESS saves power consumption by storing energy during the night and then using it during the day. The 22MWhr storage system is power by powered by 2880 batteries. The company said that it would save it at least US$2.4m/yr.

Ssangyong Cement’s Donghae plant is one of the largest in the world with a cement production capacity of 11.2Mt/yr across seven production lines. It occupies an areas of 11.3MM².