Displaying items by tag: grinding plant

Angola: Chinese-based Sinotrans has exported 800t of cement on the 1344km railway journey from Cimenfort’s 0.4Mt/yr Lobito grinding plant to the Democratic Republic of Congo (DRC). Angola Press Agency has reported that the cement was ground from clinker produced in China. Cimenfort sales coordinator Francisco Idelfrides suggested that the cement company may look to expand its production capacity in 2020. He said it sold 0.3Mt of cement in eastern Angola and the DRC in 2019.

Brazil: Ireland-based CRH has engaged the US-based bank Citigroup to seek buyers for its Brazilian business, which consists of the integrated 0.7Mt/yr Arcos plant and 0.6Mt/yr Cantaglo plant and the 1.0Mt/yr Santa Luzia grinding plant, according to the Brazilian Valor newspaper. CRH acquired the assets from Holcim and Lafarge at the time of the merger of the Swiss and French companies.

India: The government of the state of Odisha will invest US$1.25bn in infrastructure development, including construction of several industrial facilities. These will include a 1.0Mt/yr integrated plant owned by JSW Cement subsidiary Shiva Cement and a total of 4.0Mt/yr grinding capacity in new Shiva Cement and Shree Cement plants. The projects will source their cement from Odisha’s existing installed capacity of 7.3Mt/yr, consisting of 3.8Mt/yr integrated and 3.5Mt/yr grinding capacity at plants owned and operated by Dalmia Bharat’s OCC India, Toshali Cement, UltraTech Cement and Lafarge Holcim’s ACC Cement.

Iraq: Iran’s Khuzestan province plans to invest in a US$35m cement plant project in Al-Emareh. Deputy Governor General for Coordinating Economic Affairs Nourollah Hassanzadeh said it was a joint initiative with Iraq, according to the Islamic Republic News Agency (IRNA). The project was launched in the mid-2010s and is reported to be in its ‘final’ stages. The Iranian province borders Iraq and it hopes to increase its international investment profile.

India: Birla Corporation and its subsidiary RCCPL have acquired a 26% stake in AMPSolar Clean Power. The cement producer plans to buy solar power for its Raebareli cement grinding plants and its Kundanganj cement grinding plant.

Bangladesh: Mohammed Amirul Haque, the managing director, of Premier Cement, says that the company has built two more units at Narayanganj and Chattogram for around US$150m. He said that upgrade has increased the company’s production capacity to 5.2Mt/yr from 2.4Mt/yr, according to the Daily Star newspaper. The new units are currently at the trial stage. Vertical roller mills (VRM) supplied by Denmark’s FLSmidth will be used to attain production rates of 460t/hr and 270t/hr at the new plants in Narayanganj and Chattogram respectively.

The expansion plans were initiated in 2017. At present the country has a cement production utilisation rate of 57%. Bangladesh’s per capita cement consumption is around 181kg. It is expected to increase to 220kg by 2020.

India: The India Cements, south India's largest cement maker by volume, has stated that it may have to delay its planned capital expenditure projects, if the Indian economy continues its relative ‘slump.’ The company’s proposed projects include an investment of US$195m on a greenfield plant in Madhya Pradesh and a grinding plant in Uttar Pradesh.

India is going through what many consider to be a ‘unprecedented’ economic slowdown following GDP growth of ‘a mere 5% in the third quarter of 2019, a six year low. This has led to a slowdown in government spending, directly affecting cement consumption and capacity utilisation rate at The India Cements’ plants.

“We may hold back capital expenditure," said N Srinivasan, the company’s Vice Chairman and Managing Director. “I want to expand. I want to go there, but I want to be sure before I go!"

Sweden: Construction and engineering conglomerate Peab’s subsidiary Swecem has engaged German-based Gebr. Pfeiffer for the supply of one MVR 2500 C-4 grinding mill at its granulated blast furnace slag (GBFS) grinding plant in Oxelösund in Södermanland. The mill has four grinding rollers and a table diameter of 2.5m, giving it a 25t/hr slag grinding capacity.

Swecem operates a concrete plant in Kungsängen. It currently uses ground granulated blast furnace slag (GGBFS) supplied by Irish-based Ecocem’s 0.7Mt/yr Dunkirk grinding plant in France.

India: JK Cement is awaiting environmental clearance to commence construction of a 2.0Mt/yr grinding plant at Aligarh in Uttar Pradesh. The project has been valued at US$37.5m. Domex has reported that FLSmidth is in the process supplying machinery to the facility, for which civil work has been completed. Its 2.0Mt/yr Ordinary Portland and Portland Pozzolana Cement production capacity will bring JK Cement’s installed capacity to 12.9Mt/yr. It already grinds 3.0Mt/yr of clinker at its Mudhol grinding plant near Bagalkot in Karnataka.

The Australian cement supply spat calmed down a little this week with the announcement that Wagners Holdings has agreed to resume the supply of cement products from its Pinkenba grinding plant in Brisbane to Boral. Legal proceedings are still on-going with a trial date set at the Supreme Court of Queensland in late November 2019.

The argument blew up publicly in March 2019, when Wagners said it had suspended its cement supply to Boral for six months. Wagners has a cement supply agreement with Boral whereby it supplies cement on an annual basis for a fixed price. However, Boral informed Wagners that it had found cheaper cement from a ‘long established’ supplier in South East Queensland. Local press speculated that this ‘long established’ supplier was Cement Australia, the joint venture between LafargeHolcim and HeidelbergCement. Wagners then had the choice to either match the lower price or suspend its supply. The disagreement took the legal route as the parties failed to reach an agreement. Wagner says that its cement supply agreement with Boral ‘remains binding on both parties’ until 2031.

Wagners later reported that it expected the suspension to cost it around US$7m in 2019. The deal with Boral constituted about 40% of its cement sales volumes. Its overall revenue grew year-on-year in its 2019 business year to the end of June 2019 but its cement sales volumes fell. Its earnings also fell. This was blamed on higher activity in lower margin areas such as contract haulage and fixed plant concrete, and delays in major infrastructure project work in South-East Queensland.

Boral, meanwhile, suffered from falling revenue and earnings from its Boral Australia subsidiary in its financial year to June 2019 due to a slowing construction market. Notably, its cement sales revenue rose by 7% due to ‘favourable’ pricing, higher volumes and cost-saving programs. It didn’t say whether the cost cutting included sourcing cement from a different supplier! All of this though was counteracted by lower contributions from its Sunstate joint venture (JV) with Adelaide Brighton and higher fuel and clinker costs.

All of this is fascinating because these kinds of disputes usually remain out of the public eye. The large size of Wagners’ cement supply deal with Boral meant that when it was threatened it likely had to tell its shareholders due to the potential financial impact. Whether Boral can wriggle out of the contract is now a matter for the courts.

The broader picture is that even though Boral Australia’s cement division seemed to be growing in its 2019 financial year it was still trying to reduce its costs in the face of a decelerating construction market. Added to this, the companies hold both a supplier and a competitor relationship. On the production side Boral operates an integrated plant at Berrima in New South Wales (NSW), a grinding plant at Maldon, NSW and another grinding plant in its Sunstate JV at Brisbane, Queensland. Wagners runs its own grinding plant at Pinkenba, Queensland. Both companies operate concrete plants. This is not unusual for a concentrated industrial sector like cement but it creates problems for the regulators. Note that, also this week, the Australian Competition and Consumer Commission was reportedly paying attention to the links between Barro Group and Adelaide Brighton. Barro owns a 43% stake in Adelaide Brighton but the authorities are concerned about a possible overlap in the two companies’ roles as suppliers of cement, concrete and aggregates. Any slowdown in construction in Australia seems likely to heighten these kinds of issues.