Displaying items by tag: grinding plant

Nepal: Ghorahi Cement has ordered a vertical roller mill from Gebr. Pfeiffer for its Kapilvastu Cement Udhyog grinding plant at Sonparwa, Barkalpure in the Kapilvastu District. Ordinary Portland Cement will be ground on a type MVR 3070 C-4 mill with a capacity of 70t/hr. The mill will be equipped with a SLS 2650 BC classifier. The grinding plant can also be used for the grinding of mixed cements with granulated blast-furnace slag or fly ash.

The core components of the MVR mill and a 1250kW gearbox will be supplied by Gebr. Pfeiffer from Europe. The remaining components of the mill and classifier will be supplied by Gebr. Pfeiffer (India), which will also provide most of the components for plant such as handling equipment for feed and take-away, plant filter, plant fan, hot gas generator, motors, frequency converters, proportioning belt scales and so on. The Indian subsidiary will also be responsible for any plant engineering. The scope of supply of Gebr. Pfeiffer also includes monitoring and coordination of erection as well as commissioning of the grinding plant. No value for the order has been disclosed.

India: Emami Cement plans to commission it 2Mt/yr Jaipur grinding plant in Odisha by March 2018. It has spent US$94m on the unit. Once completed the new plant will bring the company’s cement production capacity to 6Mt/yr, according to the Press Trust of India. It operates an integrated plant at Risda in Chhattisgarh and a grinding plant at Panagarh in West Bengal. The company also plans to increase the market share of its Emami Double Bull Cement product by 10% in all the regions of its operations by March 2019.

Vietnam: Ha Tien 1 Cement has warned that a local government scheme in Ho Chi Minh City to replace cement grinding plants with distribution terminals could cost US$62m. The cement producer made the comments as part of a discussion on the development of building materials in the city, according to the Saigon Times newspaper. The government plans to shut down the cement pants on environmental grounds and to move them out of the city.

At present Ho Chi Minh City has 10 cement grinding plants and terminals with a capacity of over 10Mt/yr but this is below the city’s requirements. By 2020, the city may have a shortfall of 3.3Mt/yr. The city plans to build three terminals with a capacity of 1.2Mt/yr each. However, Ha Tien 1 Cement said that transport and loading fees would be huge as the city will require ships to transport cement from northern ports. In addition, the city will have to build special ports to receive bulk cement shipments from the north as the majority of the ports have no facilities for bulk cement.

India: Star Cement plans to invest US$156m towards building a new clinker grinding plant and expanding the clinker production line of its existing plant at Lumshnong in Meghalaya. The cement producer plans to build a new 1.5 – 2Mt/yr grinding plant for US$47m at Siliguri in West Bengal, according to the Hindu newspaper. It also intends to spend US$109m on doubling clinker production to 5Mt/yr at the plant in Siliguri by 2020. The investment will be funded internally and by loans.

Indonesia: Krakatau Semen Indonesia (KSI), a joint venture between Krakatau Steel and Semen Indonesia, has launched a slag grinding plant in Cilegon, Banten. The 0.69Mt/yr ground granulated blast furnace slag (GGBFS) plant had an investment of US$31m, according to the Jakarta Post newspaper. Construction at the site started in 2014. Both the companies running the venture are state owned and they own an equal share each in the plant.

India: Chettinad Cement has received approval from the Odisha State-level Single Window Clearance Authority (SLSWCA) for an investment proposal to build a 2Mt/yr cement grinding plant at the Kalinga Nagar Industrial Complex in Jajpur district. The project is budgeted at US$36m, according to the Press Trust of India.

Nepal: FLSmidth has signed a contract to build a cement grinding line for Nepal Shalimar Cement. The agreement includes the engineering, procurement and supply of equipment for a 35t/hr ordinary Portland cement grinding unit (3200 Blaine) at the company’s existing plant at Simara, Bara District.

The contract comprises a range of equipment, including an FLSmidth OK 19-3 vertical mill, bag filters, weigh feeders, truck loading machine, OK mill gear reducer and plant control systems. Completion is scheduled for the second quarter of 2018.

"The project is an example that world class energy-efficient technology can be applied even for smaller capacity grinding units. Our technological competences and a strong local presence allow us to support many emerging markets, including Nepal," said Country Head of FLSmidth India, Carsten Riisberg Lund.

India: The Cement Corporation of India (CCI) has signed a memorandum of understanding with Rashtriya Ispat Nigam Limited (RINL), the owner of the Visakhapatnam Steel Plant to build a 2Mt/yr slag and fly ash cement plant. RINL will provide the blast furnace slag and fly ash for the project. The plant is expected to cost US$23m and it will take 15 months once the deal is finalised.

Kenya: Bamburi Cement is set to start a US$39m upgrade to its Athi River grinding plant in August 2017. Preliminary work on the 18-month project started in January 2017 and construction is about to commence, according to the Business Daily newspaper. The upgrade will increase cement production by 0.9Mt/yr at the unit when it is completed in mid-2018. Following the project the cement producer’s total national cement production capacity, including its integrated plant in Mombasa, will reach 3.2Mt/yr.

Sad news this week from the Talcahuano cement plant in Chile that is to stop producing clinker. Local media reports that the Cementos Bío Bío unit has decided to import clinker from Asia instead, which will reduce its production costs. At the same time it has laid off a third of its workforce. The plant has been producing cement since 1961.

The decision carries echoes of Holcim New Zealand’s closure of its Westport cement plant in 2016, another unit in a country on the Pacific Rim. However, in that country LafargeHolcim has purposely moved towards becoming a distribution company by opening import terminals and depots. Plus the local subsidiary benefits from the cement-trading arm of a multinational company. By contrast, local producer Cementos Bío Bío still retains two integrated plants and a grinding plant in Chile. Following the closure its production share from integrated plants will drop to 2.4Mt/yr (39%) from 3.2Mt/yr (45%). The country will retain a total production capacity of 6.2Mt/yr from its clinker producing plants.

The timing of Cementos Bío Bío’s decision is also interesting given that the Chilean competition authority (TDLC) approved Hurtado Vicuña Group to buy a controlling stake in Cemento Polpaico from LafargeHolcim in early July 2017. The deal was originally announced in October 2016 to sell LafargeHolcim’s 54.3% stake in Cemento Polpaico for US$225m. The sale includes one integrated plant with a cement production capacity of 2.3Mt/yr and two grinding plants. Hurtado Vicuña has not been required by the regulator to sell any of its cement units but it has been asked to sell parts of its concrete business and to abide to a ban on repurchasing the assets within 10 years. Hurtado Vicuña owns Cementos BSA, a subsidiary that runs the El Bosque cement grinding plant in Santiago and it has just started-up production at a new 0.95Mt/yr grinding plant at Quilicura, also near the capital.

In its 2016 annual report LafargeHolcim reported that cement sales volumes of cement fell in Chile due to a fall in the residential construction market in the second half of the year. However it did manage to raise its operating earnings before interest, taxation, depreciation and amortisation (EBTIDA) off the back of higher prices and lower production costs compared to the previous year. Cementos Bío Bío concurred with this assessment of the market in its 2016 report, lamenting the country’s poor economic growth since 2015 and declines in the mining and construction sectors. Despite this its cement despatches rose very slightly to 1.56Mt in 2016. The big drop in its sales occurred in 2014 when its sales fell by 10% year-on-year to 1.51Mt. More recently, Bío Bío noted a 37% decrease in its operating profit for its cement, concrete and lime division for the first quarter of 2017 due to falling sales volumes and margins in cement and lime. However, it did benefit from falling costs for energy and petcoke inputs. The group also announced plans to sell a minority stake in itself in February 2017.

These stories show another country that is realigning its cement industry to a clinker-rich world market. Chile appears to retain a ‘big three’ group of local clinker producers that has shifted with the rise of Cementos BSA and the departure of LafargeHolcim. However, the market share in the cement grinding business has changed significantly as Cementos BSA has gained both an integrated plant and a more national profile, away from the capital, with its grinding plants. Once the local market picks up it will be interesting to see whether this trend towards clinker import and local grinding continues.