Displaying items by tag: spare parts

Russia: Soyuzcement, the national cement manufacturing union, has held a meeting discussing reverse engineering components for cement plants. The meeting of the committee for cement engineering took place at Cementum’s Schurovsky plant. The context of the meeting was that, before international sanctions were imposed upon Russia in response to its invasion of Ukraine in early 2022, around 70% of the equipment and components for the cement sector was imported. At the event representatives of Cementum shared best practice of reverse engineering, including methodology and specific examples of manufacturing spare parts including scanning them to build three-dimensional models. The sector intends to further collaborate with local manufacturers to source the necessary parts.

Russia: A study commissioned by the National Association of Manufacturers of Building Materials and the Construction Industry (NOPSM), SM PRO and Soyuzcement, the national cement manufacturing union, has found that 80% of components required for repairs and upgrades to cement plants in Russia are manufactured abroad. The research was intended to assess the sector’s requirement for foreign equipment and to determine the prospects for import substitution. The results of the survey were presented in late May 2022.

Anton Solon, the executive chair of NOPSM, noted that Russian cement sector holds a ‘critical’ dependence on imported equipment. He said that domestic analogues were either ‘significantly’ inferior to imports or simply not available. The main equipment affected included separators, burners, drives, compressors and grinding mills. Parts for packaging lines, some types of quarry equipment, grinding media, refractories, additives and linings were also negatively affected. However, he did point out that low-efficiency and large-sized gas cleaning plants (including bag and electrostatic precipitators) were produced domestically. Vyacheslav Shmatov, the chairman of Soyuzcement, called for the development of local engineering products to remedy the situation.

Russia: Eurocement has started an initiative to reduce its reliance on spare parts purchased from outside of the country. The programme is designed to start a phased transition to in-house production of components. One of the first examples of the scheme has been the development and installation of a clutch for a mill at the Sengileevsky cement plant.

The cement producer hopes to source at least 90% of the parts it requires domestically. At present it says that around 30% of the equipment used in the local cement sector is imported. The estimated economic effect will be around Euro14m.

The company has also announced an unscheduled indexation of staff wages to over 7000 workers at 16 cement plants. Indexing of wages is typically used to compensate for inflation. Other measures have also included food support. Vyacheslav Shmatov, the general director of Eurocement, said ““We have decided to increase our support measures for our employees during this difficult time in order to strengthen our work teams. Eurocement is, first of all, people, so the company will continue to take care of its employees.”

International economic sanctions were implemented upon Russia by European and North American countries in response to its invasion of Ukraine in February 2022.

Belgium: Magotteaux has launched Expand, a vertical roller mill (WRM) wear parts product line for the cement industry. The equipment supplier says that the range offers high resistance, consistent production, energy efficiency and lower maintenance and replacement frequency. It also uses a scrap buy-back program to consider product lifecycle concerns. The wear parts line comes in two variants: Expand One, the standard metal matrix composite (MMC) product; and the higher performance Expand+.

Germany: Beumer Group says it is supporting logistics start-up Sparrow Networks with its Beam spin-off company. Sparrow Networks consists of a spare parts pool of interconnected cement industry players. Customers can access the inventory on Sparrow Networks’ digital marketplace. Beam is a Berlin-based start-up company builder, supported by Beumer Group, that focuses on logistics and technical challenges.

Ethiopia: Dangote Cement is building a bagging plant and a third silo at its Mugher cement plant. The US$19m bagging plant will have a capacity of 120 million bags/yr, according to the Ethiopian Reporter newspaper. It is scheduled for completion by July 2017. The silo should be completed by the third quarter of the year.

Deep Kamara, the managing director of Dangote Industries Ethiopia, also said that the company is considering building a second production line in the country. However, procuring spare parts is proving difficult for the plant due to shortages of foreign currency and delays in shipping new parts. The company is expecting help from the government and it needs to spend up to US$15m on spare parts for the plant.

The Mugher cement plant opened in 2015 with a cement production capacity of 2.5Mt/yr. Equipment at the plant was set on fire in late 2016 in a series of riots in the region.

Saudi Arabia: Aumund Fördertechnik and Sweidan Industrial Services have opened new spare parts stock at their Riyadh warehouse. In addition a local Aumund supervisor will be present to support customers.