Global Cement News

US: Fortera has inaugurated its first ‘green’ cement production facility in North America, located in Redding, California. The 2787m² ReCarb plant operates alongside the existing CalPortland cement plant, capturing CO₂ emissions and mineralising the CO₂ into calcium carbonate for production of the company’s low-carbon ReAct cement. The process reportedly reduces emissions by 70% compared to traditional methods, yielding a tonne of ‘green’ cement for every tonne of limestone input. The facility aims to capture 6600t/yr of CO₂ and to produce 15,000t/yr of ‘green’ cement.

According to Fortera CEO Ryan Gilliam, Fortera currently has 20 upcoming projects with various cement producers, which will cost US$150m each. This includes a plant in the Midwest that will be a 25-fold capacity increase compared to the Redding plant, producing 400,000t/yr of ‘green’ cement.

India: Ambuja Cements will acquire the grinding unit of My Home Group in Tuticorin, Tamil Nadu, for US$49.6m. The unit has a capacity of 1.5Mt/yr. The acquisition is spread across a 24.6-hectare site near Tuticorin Port and comes with a long-term fly ash agreement.

The CEO of Cement Business at Adani Group, Ajay Kapur said "In addition to the infrastructure and geographical advantages, Ambuja Cements will also inherit the existing dealer network and retain current employees, facilitating a smooth transition and enabling the rapid ramp-up of utilisation."

The total cement capacity of Adani Group now stands at 78.9Mt/yr.

Portugal: Workers from Cimpor, along with those from its subsidiaries Ciarga Argamassas, Serviços and Sacopor, will participate in a three-day strike from 16 – 19 April 2024. The Portuguese Federation of Construction, Ceramics and Glass Trade Unions (FEVICCOM) announced that strike rallies are scheduled for 8am daily near the entrances to cement plants in Souselas, Alhandra and Loulé.

The workers are demanding an 8% salary increase in 2024, with a minimum of €200, a 37-hour work week starting 1 January 2025, annual bonuses, shift work compensation and public holidays in continuous work regimes. Cimpor management previously raised salaries by 4.5% at the start of 2024. This is above the inflation rate in Portugal and twice the increase seen by the civil service. Cimpor added that it had previously increased salaries above the rate of inflation in previous years.

Belarus: Despite revenue increases for two of its three major cement companies, the cement industry in Belarus recorded net losses in 2023. According to Business World Magazine Ukraine, Krychaucementnashyfer saw a 9.3% rise compared to the previous year, while Krasnaselskstroymateryjaly experienced a 5.6% year-on-year rise in revenue. Conversely, Belarusian Cement Plant's revenue declined by 2.9%. Overall, the sector's losses totalled nearly US$64.2m, representing a year-on-year increase of 50%.

Krychaucementnashyfer's losses escalated nearly fourfold to US$36.9m, while Krasnaselskstroymateryjaly's losses doubled to US$16.9m. However, Belarusian Cement Plant managed to reduce its net loss by 16%, resulting in a loss of US$10.5m.

Germany: Heidelberg Materials has begun work on the GeZero project at its Milke plant in Geseke. The €500 million project will implement carbon capture and storage (CCS) technology to prevent the release of CO₂, instead capturing and storing it under the North Sea. According to the Westfälische Rundschau, the project has secured €191m in funding from the EU, with Heidelberg Materials covering the remaining amount. The company anticipates completing the plant conversion by 2029, with interim CO₂ transport via rail and potential future pipeline connections. According to the company, around 700,000t/yr of CO₂ is currently produced by the plant.

There had been potential changes in project partnerships due to the sale of BASF subsidiary Wintershall Dea, which was to provide the transport and storage solutions, to Harbour Energy. However, plant manager Steffen Gajewski expects that planning for the conversion of the plant will be completed in 2025, when the new oxyfuel kilns to capture the CO₂ will be ordered and installed.