03 February 2021
Mexico/US: Cemex has invested US$15m in recommissioning a 1Mt/yr cement kiln at its CPN cement plant in Hermosilla, Sonora. The decision is intended to reduce cement shortages in the western US and bolster its supply chain in Arizona, California and Nevada. The project at the CPN plant is scheduled for completion in the second quarter of 2021 and will create 130 jobs.
Cemex USA cement commercial executive vice president Joel Galassini said, “Many cement customers in California, Arizona and Nevada have been impacted by supply constraints this past year. The decision to recommission this kiln was made with our customers top-of-mind, to give them reliable access through a local supply chain to help meet their growing needs. Our unique network of production facilities in this region allows us to make these types of investments that will have a meaningful impact on meeting our customers’ needs.”
California regional president Francisco Rivera said, “We are excited to build greater synergies with our Mexican operations to strengthen our US cement supply chain and help our customers avoid or mitigate any potential delays to their projects in 2021.”
FLSmidth to supply white cement line conversion for Çimko Çimento’s Adiyaman cement plant 03 February 2021
Turkey: Denmark-based FLSmidth has won a contract to provide a grey-to-white cement line conversion at Çimko Çimento’s cement plant in Adiyaman. The company will supply equipment suited to the production of white cement including its DuoFlex burner, rotary cooler and OK raw mill. It said that it will begin work in 2021 and the producer will commission the renovated line in early 2022.
The supplier said, “Once completed, the upgraded line will offer Çimko Çimento new opportunities to expand its product range and enter new markets. White cement is especially sought-after in countries with relatively hot climates, as it tends to keep buildings cooler with its reflective characteristics. In addition, as a high-quality, value-added product, white cement is often used in the construction of innovative buildings and important landmarks. FLSmidth brings significant experience and know-how to the project, having conducted several similar grey-to-white conversions in recent years, including projects with Turkey-based Adana Cement and Eskisehir Cement, as well as Alsafwa Cement Company and Riyadh Cement Company in Saudi Arabia.”
HeidelbergCement’s Hanover cement plant to host LEILAC 2 carbon capture and storage installation 03 February 2021
Germany: HeidelbergCement, Australia-based Calix and a European consortium have chosen the Hanover cement plant in Lower Saxony for the second phase of the LEILAC (Low Emissions Intensity Lime And Cement) carbon capture and storage (CCS) project. The installation will capture 20% of the plant’s capacity or 100,000t/yr of CO2. The project will take place in three phases, with design completed by June 2021, a complete demonstration installation before the end of 2023 and project completion in 2025. The group previously installed a 25,000t/yr LEILAC CCS system at its Lixhe plant near Liege in Belgium, which completed its test phase in 2020.
Chair Dominik von Achten said, "The LEILAC technology has the potential to enable the cement and lime industries to efficiently capture their process emissions on an industrial scale. The pilot project in Hanover is one of several promising CO2 capture technologies that we are currently testing at full speed within the HeidelbergCement Group."
Fives refurbishes kiln at SOKA’s Quessoy plant 03 February 2021
France: Fives has refurbished a rotary kiln at SOKA’s (Société Kaolinière Armoricaine) kaolin plant at Quessoy. Work on the project included: implementing a new nose-ring fitted with a downstream seal, to reduce false air flow and improve brick-lining lifetime; machining the tyres, replacing of the rollers and installing a new lubrication system, to improve the kiln scanning and enable an homogenous wear of the contact areas; and installing a grease spraying system fitted with a new girth gear housing to prevent advanced wear initiated by grease contamination. SOKA specialises in the extraction, processing and calcination of raw kaolin, refined kaolin and calcined kaolin in France and Ukraine.
Italcementi’s Bergamo research centre to stay in Italy 03 February 2021
Italy: An agreement between Italcementi and its unions has confirmed that its Bergamo research centre to stay in Italy. The agreement with the FenealUil, Filca-Cisl, Fillea-Cgil, Italcementi RSU unions is intended to preserve jobs at the company, maintain at least 15,000 hours/yr of research at the site and dedicate at least 1% of the company’s profits towards research and innovation. Parent company HeidelbergCement was reportedly considering a relocation of the centre to Heidelberg in Baden Württemberg, Germany in late 2020.
Separately, Italcementi’s grinding plant at Salerno has been approved to continue producing white cement. The decision follows staff cuts at the cement producer, according to the Il Mattino newspaper.
GCM Industries plans 0.64Mt/yr cement plant in Kossodo 03 February 2021
Burkina Faso: GCM Industries plans to establish a 0.64Mt/yr integrated cement plant, expandable to 1.2Mt/yr, in Kossodo, Ouagadougou. RTB News has reported the cost of the plant as US$135m. In its export phase, the producer says that the plant will provide 700 jobs. The cement plant will be Burkina Faso’s fifth. Commissioning is scheduled for early 2022.
Société Ciment Côte d'Ivoire inaugurates grinding plant near Abidjan 03 February 2021
Ivory Coast: Société Ciment Côte d'Ivoire (SCCI) has inaugurated a 1.5Mt/yr grinding plant in the PK24 industrial zone of Akoupé-Zeudji near Abidjan. The subsidiary of Atlantic Financial Group spent US$110m on the project and it is expected to create 300 direct jobs, according to Koaci Media. Minister of Trade and Industry Souleymane Diarrassouba attended the event.
China: The China Cement Association has asked that regional associations and producers respect competition laws. It follows the outcome of a State Market Supervision Administration investigation into the behaviour of certain provincial cement associations and six cement companies. The association has called for a thoroughgoing removal of collusive behaviours alongside continued cement overcapacity reduction.
Canada: Lehigh Hanson has launched of EcoCem Plus at its Edmonton cement plant in Alberta. The product is a blended Portland Limestone Cement (PLC) made using inter-grinding clinker, fly ash, limestone and gypsum. It is available in Alberta, Saskatchewan and Manitoba. The subsidiary of Germany-based HeildebergCement says it provides strength and durability while reducing the carbon footprint of concrete.
“The motivation behind the EcoCem brand of products is to reduce the embodied carbon of cement and concrete,” said Shawn McMillan, Vice President, Cement for Lehigh Hanson’s Canada Region. “The introduction of EcoCem Plus to the Prairie market builds on our commitment to providing environmentally responsible types of cement that deliver excellent performance while dramatically reducing CO2 emissions.”
Lehigh Cement has also published product and plant-specific environmental product declarations (EPD) for all of its cement products produced at its Edmonton plant.
East African Portland Cement managers avoid jail over unpaid workers 03 February 2021
Kenya: The Court of Appeal has stopped directors and accounting officers at the East African Portland Cement (EAPCC) from being sent to jail due to the company’s failure to pay contract workers about US$12m as agreed in a collective bargaining agreement. The judges noted that the cement producer had already paid US$0.8m as a gesture of goodwill, according to the Business Daily newspaper. Members of the Kenya Chemical & Allied Workers union brought the legal case against the EAPCC accusing it of paying them less than permanent staff.