September 2024
Haver & Boecker launches Australian subsidiary 10 July 2013
Australia: Haver & Boecker has publicly announced the creation of its new subsidiary, Haver Australia. Started in early 2013 the four-man team led by René Dechange is based in Malaga near Perth, Western Australia.
In addition to supporting Haver's customer base, the subsidiary is focused on expanding into the mining industry of Western Australia. The new subsidiary offers Haver & Boecker's range of packing technology and Haver & Tyler's mineral processing technology. In addition to sales Haver Australia also covers servicing and spare parts.
Trade union leader to fast for cement worker rights 10 July 2013
India: Chandrashekhar Hiremath, trade union leader and president of the Shramajeevigala Vedike, will begin an indefinite fast from 15 July 2013 on behalf of worker rights at cement plants in Gulbarga and Koppal districts of Karnataka state. According to The Hindu newspaper, Hiremath is demanding that cement plants keep their word on payment of wages to over 8500 contract labourers at four major plants.
At a press conference Hiremath said that Vasavadatta Cements, Rajashree (Ultratech) Cements, Chettinad Cements and Ultratech Cements had failed to follow an agreement made in 2011 stating that they would regularise contract labourers and bring them under the cement wage board. Currently, contract labourers are paid a wage of US$65-180/month. Yet under the wage board they would gain a minimum wage of US$256/month at the four cement plants.
Zimbabwe: The Sino-Zimbabwe Cement Company has commenced its first phase of upgrading and refurbishing its Gweru factory. Work on the cement mill and rotary kiln is set to increase the clinker production capacity up to 0.2Mt/yr by the end of 2013. A second phase, also due for completion in 2013, will upgrade warehousing and storage facilities. Further upgrade work is planned for 2014.
"We are upgrading the capacity and efficiency of our cement mill so as to meet growing local and regional demand. The cement mill will be modernised with third generation technology that will immensely improve our efficiency and quality of product. This technology is also the first of its kind in Zimbabwe," said the company in a statement.
The Sino-Zimbabwe Cement Company is the product of a joint business venture between a Chinese foreign direct investment partner, China Building Material Industrial Corporation for Foreign Econo-Technical Co-operation (CBMC), and the Industrial Development Corporation of Zimbabwe Limited. CBMC contributed 65% of the original funding in the form of modern technology and expertise while IDC provided land, civil works, manpower and local knowledge. The cement plant has been in operation since 2001.
Pakistan: Domestic cement sales in Pakistan reached 25.1Mt in the 2012 – 2013 fiscal year that ended on 30 June 2013, according to data released by All-Pakistan Cement Manufacturers Association Pakistan (APCMA). This is the first time domestic sales of cement in the country have risen above 25Mt/yr. In 2011 – 2012 domestic cement sales stood at 24Mt.
Overall the industry despatched 33.4Mt of cement in the 2012 – 2013 year, with 8.3Mt exported. This is below the record of total cement sales set in 2009 – 2010 of 34.2Mt with 10.7Mt of exports. Data for June 2013 showed that construction activities slowed down, following the Pakistan general election in May 2013. Domestic cement despatches declined by 3% to 2.21Mt in June 2013 from 2.29Mt in June 2012. Exports fell by 9% to 0.67Mt from 0.73Mt.
A spokesman for APCMA hoped that the current fiscal year would lead the cement industry to high productivity as the new government is giving due importance to infrastructure and accelerated economic growth. He added that with proper planning and prudent economic policies, Pakistan has the capability to consume its entire installed cement production capacity of 44.7Mt/yr.
Shiva Cement plans US$45m upgrade 10 July 2013
India: Shiva Cement is planning to upgrade its cement production capacity to 1Mt/yr with an investment of US$45m. The cement producer currently has a capacity of 0.13Mt/yr at Rourkela in Odisha. The company has an agreement with ACC, who holds a 13% stake in Shiva Cement, to sell its entire production.
"Since we have the requisite land at our existing facility and all the approvals are in place, we expect the project to be completed by the first half 2015," said RP Gupta, chairman and managing director of Shiva Cement. In a second phase the company plans to further increase its capacity to 2Mt/yr.
Najran Cement closes production line for maintenance 10 July 2013
Saudi Arabia: Saudi cement producer Najran Cement has announced that it has shut down production line one for scheduled maintenance, which will take 25 days to complete. Najran Cement said that the shutdown will cost US$1.3m.
The company recently announced it was ready for trial operations at its third production line. The new production line will have a capacity of 6500t/day.
RAK Cement Company launches US$18m expansion 09 July 2013
UAE: The Ras Al Khaimah (RAK) Cement Company has launched a US$18m expansion of its second kiln at its cement plant in Khor Khwair in Ras Al Khaimah. Sheikh Ahmed bin Humaid bin Mohammed Al Qasimi, chairman of the board of the RAK Cement Company launched the new expansion. Also in attendance was Yasser bin Ahmed bin Humaid Al Qasimi, director-general of the Union Cement Company, along with a number of senior officials.
Turkmenistan: Cement imports to Turkmenistan will have to pay a 100% customs duty starting on 1 August 2013, according to the Turkmenistan.ru news portal. The resolution was signed by President Gurbanguly Berdymuhamedov in order to support domestic production and to streamline the import of cement. A minimum customs import duty of US$200/t will be imposed.
It's been a cold and rainy 'summer' so far in 2013 in the UK. So much so that crowds at the Glastonbury Music Festival watching the Rolling Stones this weekend were lucky they didn't get drenched during 'Jumpin' Jack Flash.' However, cement producers around the world are increasingly tackling the opposite problem as they concentrate on water conservation measures.
As we see this week, the Cement Manufacturers' Association of the Philippines (CeMAP) has started advocating the use of rainwater for cement production. According to figures put out by CeMAP, an average dry-process cement plant uses 100-200L of water per tonne of clinker produced. The Philippines uses around 3.2BnL/yr of water for its cement production capacity of 21Mt/yr, which operated at an 85% capacity utilisation rate in 2012. A simple calculation reveals a water usage rate of 179L/t of cement produced in the Philippines. Though close to the top of CeMAP's dry-process water use range, it is actually less than some of the multinational cement producers (see below).
Water conservation among multinational cement producers has become increasingly high-profile in recent years. In January 2013 Cemex announced that it had developed a methodology to standardise water measurement and management across all of the company's operations. This followed a three year partnership between Cemex and the International Union for Conservation of Nature (IUCN). In its 2012 Sustainability Report Cemex reported that 12% of its cement operations were in water-scarce or water-stressed locations. Its water consumption for cement was 305L/t. This compares to Holcim's water consumption for cement of 260L/t in 2012.
Other multinational cement producers have put into place similar measures. Lafarge started to assess its 'water risk' in 2011. It found that 25% of its cement production sites were located in areas of water scarcity or high water scarcity, based on 2025 projections of annual renewable water supplies per person. A follow-up with the WWF Water Risk Filter (WRF) continued the assessment, identifying 15 Lafarge cement sites as being located in 'high-risk' basins, with 10 particular sites identified in Pakistan, India, Algeria, Mexico, Jordan, China, South Africa, Iraq and Uganda.
It is worth noting here that most of these countries are currently growth areas for cement demand and so producers with plans to expand in these regions need to tread a careful line. Cement makers that use vast amounts of water in water-scarce regions will be less desirable neighbours for local populations than those that use less water. This, like consumer and regulatory pressures in developed markets, could turn into a major driving factor for improved environmental performance in developing regions. Investing in water conservation measures therefore appears to make sense socially, environmentally and (ultimately) economically.
Switzerland: Xavier Dedullen has been appointed Head of the newly-created Legal and Compliance function at international cement producer Holcim, as well as Group General Counsel. As Corporate Functional Manager, he became a member of Holcim Senior Management, effective 28 June 2013. He reports directly to the Group CEO. As Chief Legal and Compliance Officer and Group General Counsel, Xavier Dedullen assumes responsibility for all legal and compliance matters.