September 2024
CTIEC builds ties with Votorantim 23 January 2013
Brazil: The chairmen of China Triumph International Engineering (CTIEC) and Votorantim Group have met to discuss working together on future projects. Peng Shou, chairman of CTIEC, visited Raul Calfat, CEO of Votorantim Group. Votorantim is the parent group of Votorantim Cimentos, Brazil's largest cement producer.
In the meeting the two companies exchanged ideas on the cement industry in China and Brazil and reached a consensus on advancing strategic cooperation, starting with cement and cogeneration projects. The companies decided to promote future communication and exchanges of technical information.
Votorantim Group is a conglomerate engaged in industries including power generation, papermaking, food, metal smelting and cement. It achieved business revenues of US$12bn in 2011. Its subsidiary Votorantim Cimento has over 50 cement production lines in countries and regions like Brazil, the US, Canada and Africa and is further expanding production capacity.
Afghan Cement plants to return to tender 22 January 2013
Afghanistan: The Afghan Ministry of Mines has announced that the management of three cement factories, including the Herat Cement Factory, in Afghanistan will be put out to tender by the end of March 2013. The operation of the Herat Cement Factory was previously contracted to an Iranian company but the ministry terminated the contract.
"The Iranian company could not address the articles in the contract and its commitments in due time. Following review and discussions, the Ministry of Mines terminated the contract with this company," said Ministry of Mines spokesman Ahmad Tamim Asi.
The Herat cement plant has a production capacity of 3000t/day. However, according to the ministry the company failed to meet this in 27 months because it did not have the essential technical and financial facilities to excavate the raw materials needed to produce the cement.
The ministry also said that in the next Persian year of 1392 (March 2013 to March 2014), the cement factories of Jabul Saraj in Parwan province and Ghori in Baghlan province will also be put up for bidding in order for the factories to produce more and meet domestic cement demand. Afghanistan currently imports much of its cement from its southern neighbour Pakistan, which has a cement overcapacity.
PCA reveals improved forecast for 2013 21 January 2013
US: Improving underlying economic fundamentals, the existence of large pent-up demand balances and the diminishment of economic 'fiscal cliff' uncertainty will combine to result in strong growth rates in 2013 and an increase in cement consumption, according to a new forecast by the Portland Cement Association (PCA).
According to the latest forecast there will be 8.1% growth in cement consumption in 2013 compared to 2012, significantly higher than the tepid growth projected in the PCA's autumn 2012 report. The upward revisions reflect adjustments made in light of the recent fiscal cliff accord, recognition of stronger economic momentum and markedly more optimistic assessments regarding residential construction activity. The January 2013 report marked 2012 consumption at 78.5Mt, an 8.9% increase compared to cement consumption in 2011.
"Growth in 2013 cement consumption will be largely driven by gains in residential construction," said PCA Chief Economist Ed Sullivan. "Housing starts should reach nearly 950,000 units, with single family construction near 700,000 starts during 2013. We see starts hitting the one million mark in 2014 or 2015."
Sullivan did caution, however, that the first quarter of 2013 would actually show declines compared to the same period in 2012. "It is important to point out that this potential decline in first quarter growth rates does not signal a weakening in market fundamentals, but rather a hangover from favourable 2012 weather conditions," said Sullivan. "Stronger gains in cement consumption growth are expected during the second quarter."
The accelerated consumption predicted during the second half of 2013 should carry into the following year, when the PCA projects a cement consumption increase of 8.3%. The PCA also upwardly revised its long-range projections for 2015-2017. Annual growth during that period is expected to be as high as 9.2%/yr.
President lays foundation stone for CIMERWA extension 18 January 2013
Rwanda: Rwandan President Paul Kagame laid the foundation stone for the extension of Rwanda's largest cement-producing factory, CIMERWA, on 17 January 2013. The expansion of the factory follows a deal in December 2012 that saw South Africa's largest cement firm, PPC (Pretoria Portland Cement), acquire a 51% share of CIMERWA's equity with a buyout of US$69.4m. With PPC's investment the production capacity of the factory is expected to increase from 0.1Mt/yr to 0.6Mt/yr.
"As a fast-developing nation, there is need for more and cheaper cement," said President Kagame, speaking after the laying of the foundation stone. "With the new investor in CIMERWA we expect the factory to perform much better than it did before."
Kagame said that residents of Rusizi, where CIMERWA is located, will be among the key beneficiaries of the factory's expansion through the creation of jobs. He also announced that the government will partner with the factory to put tarmac on the road leading to the factory. The government will pay 60% and the company will pay 40% of the cost of the road improvements.
Sinoma places Dangote mill order with Loesche 17 January 2013
Nigeria: German vertical roller mill (VRM) producer Loesche GmbH has been awarded a contract for five new VRMs from China's Sinoma International Engineering, which is building a two kiln extension to the existing Dangote Cement Ibese plant. Loesche previously delivered equipment for the first and second lines at the same plant.
The five VRMs to be supplied are two 450t/hr Loesche Mill Type LM69.9 for raw material and three 310t/hr cement LM 63.3+3C cement mills. As with previous work at Ibese, the high moisture of the material of up to 20%, the sticky nature of the raw material and the low grindability of the raw material represent special challenges for the project.
In addition to the mills and the mill motors, Loesche will deliver metal detectors and hopper discharge feeders. The supply of the equipment will be split between Loesche, which is supplying key parts, and a Chinese-manufactured portion arranged by Sinoma International under supervision of Loesche. Delivery is scheduled at the end of 2013.
Lafarge produces Aether clinker for first time 16 January 2013
France: Lafarge has announced that it has completed a industrial-scale trial to make Aether®, its new generation clinker formulated for lower carbon cements and has 25-30% lower CO2 emissions than normal clinker.
The trial mobilised a team of around 100 people over a 10-day period at the group's plant in Le Teil, France. It allowed the production of 10,000t of Aether clinker and, according to a Lafarge press release, confirmed the feasibility of industrial-scale production using traditional raw materials.
The result of several years of research by Lafarge's research and development teams, the new clinker offers similar properties to OPC and can be produced in traditional cement plants after minor process adjustments. However, it has a lower overall environmental footprint, which is derived from having a lower limestone content in the raw mix, a kiln temperature in the region of 1300°C and lower-energy grinding.
Following sustained CO2 emission reductions since the early 1990s, Lafarge says that the Aether project will help it to reduce CO2 emissions per tonne of cement by 33% by 2020, one of its Sustainability Ambitions 2020 targets.
The first Aether products will be launched in 2014.
The perils of emissions trading schemes for the cement sector 16 January 2013
This week Donal O'Riain, the Irish chief executive of Ecocem, cried out for an 80% tax on cement producers in Ireland. His reason? In his words, Irish producers are making profits from an over-allocation in the European Union (EU) Emissions Trading Scheme (ETS) despite demand dropping in the Irish industry. The tax was his suggestion to address this 'anomaly' and give the Irish Exchequer a boost.
The timing of his comments are interesting given that the EU ETS entered its third phase at the start of 2013. Towards the end of 2012 environmental campaign group Sandbag questioned in a report whether the scheme was actually helping the environment or not. As Sandbag pointed out generally, not just for the cement industry, carbon prices in the scheme had remained low due to an excess supply in the market. Due to the oversupply, prices were so low that the EU ETS has ceased to function.
The European Commission conceded this failing of the EU ETS in November 2012 by announcing that it was taking steps to address the supply-demand imbalance of emission allowances in the scheme. Firstly 'back-loading' action volumes, revising the auction time profile and delay of the auctioning of 900 million allowances, came into effect from 1 January 2013. Secondly the Commission launched a debate on broad structural measures with a report on the carbon market.
Any emissions trading scheme can distort the market in unexpected ways. With regards to the cement industry, if O'Riain is correct, then parts of the Irish cement industry are making profit on carbon credits despite demand falling. Or, to put it as O'Riain did, the EU ETS may be subsidising environmentally-unfriendly plants at the expensive of more environmentally sensitive ones. Such as Ecocem we must presume. What would be really interesting here is to find out whether other European cement producing countries are also benefitting from over-allocation as demand falls, specifically in Portugal, Spain, Italy and Greece.
Another distortion is that in the EU ETS, offsets generated from developing countries can be surrendered by companies in competing sectors in the EU, giving, in effect, a subsidy to competitors outside the EU. For example, as ETS schemes spread then staying outside of such regulation could prove profitable for cement exporters.
Koen Coppenholle the chief executive of CEMBUREAU, the European Cement Association, tackled this in his response to the European Commission's report, "It is essential that any further reduction of CO2 emissions above the targets agreed should remain conditional upon the conclusion of an international agreement between all major greenhouse gas emitting countries. This should be undertaken with a view to establish a global crediting scheme, characterised by a comparable methodology to measure greenhouse gas emission reductions and equivalent monitoring and reduction efforts." Hence the interest in regional Chinese ETS schemes such as the emissions trading schemes that were launched in Beijing, Shanghai and Guangdong in 2012. China currently plans to introduce its own national scheme in 2015.
Despite the bureaucrats' efforts to improve emissions trading schemes, Petroleum Review summed up their effect in June 2012, "Carbon trading appears to have pulled off the noteworthy achievement of uniting oil and gas producers and environmentalists in their appraisal of its shortcomings." We could add cement producers to that list.
Australia: Ross Harper has been appointed the Executive General Manager of the Cement division of Boral following a restructuring initiative. The new role includes his previous responsibilities as Operations Manager because Boral's cement business is set to decrease in size following the divestments of Boral's Asian Construction Materials businesses along with the planned closure of clinker manufacturing at the Waurn Ponds cement plant. Harper replaces Divisional Managing Director Mike Beardsell who will leave the organisation by the end of January 2013.
Previously National Operations Manager, Boral Cement, Harper joined Boral in January 2006. He has over 30 years experience with industrial process industries including the energy, pulp and paper and building material sectors. He held the role of General Manager, Golden Bay Cement with Fletcher Building before joining Boral as General Manager NSW, Blue Circle Southern Cement. Ross holds a Doctorate in Chemistry from Victoria University of Wellington, New Zealand.
HeidelbergCement Ukraine appoints Tide as board chairman 16 January 2013
Ukraine: The supervisory board of HeidelbergCement Ukraine (Dnipropetrovsk region) has dismissed acting board chairman David von Lingen and appointed Silvio Tide as the company's board chairman. Tide was elected to chair the board for three years until 2016. Previously he was a HeidelbergCement manager in Northern Russia.
Von Lingen took up the office of acting board chairman on 1 January 2013 in a position to last until 28 February 2013. Previously he had been a board member and the chief financial officer at the company.
HeidelbergCement began operations on the Ukrainian market in 2001. The company produces cement at two plants, one in Kryvyi Rih, Dnipropetrovsk region south-west of Kieve region and the other in Amvrosiyivka, Donetsk region in eastern Ukraine.
FCC names Juan Bejar as new CEO 16 January 2013
Spain: The board of directors at Spanish construction group FCC will propose in the following days the appointment of Juan Bejar CEO to replace Baldomero Falcones who occupied the position for five years, according to Spanish business newspaper Expansion.
At present Bejar is a chairman at FCC's subsidiary Cementos Portland Valderrivas and Globalvia, in which FCC is a partner of Bankia. He was also a chairman at Citigroup Infrastructure Management and CEO at Ferrovial Infraestructuras and Cintra.
The new CEO will take his position in a moment when FCC is focused on a restructuring process, aimed at meeting the fall of the traditional business, the difficulties of the cement subsidiary and Austrian unit Alpine as well as the need to repay Euro1.6bn debt.