Displaying items by tag: Cemex
Commissioning to start at new UK SRF facility
12 February 2015UK: SITA UK has completed the construction of its Solid Recovered Fuel (SRF) manufacturing plant at Malpass Farm in Rugby, Warwickshire. The plant will undergo a series of commissioning tests over the next few months before starting full-scale production of Climafuel SRF. This will be used to power the kiln at the adjacent Cemex UK Rugby cement plant.
The residual waste material arriving at the site will primarily be collected from commercial and industrial businesses across the region that would otherwise go to landfill. Once received on site any metals, plastics and paper will be extracted for recycling. Similarly, materials with a high chlorine content, which could damage the kiln, will also be extracted. Any residual waste material that is removed from the production process will be processed into refuse derived fuel (RDF) for use in waste-to-energy applications.
To produce the SRF, the remaining material is sifted, shredded and blended while being continuously analysed using infrared technology. This allows the plant operators to ensure that the fuel, which has a confetti-like consistency after processing, has the precise chemical composition and calorific value required by Cemex UK.
SITA UK's Head of Alternative Fuels, Andy Hill, said, "The residual waste material that will be delivered to this facility would have gone to landfill but, instead, we are going to take out anything that can be recycled and then turn what's left into a replacement fuel."
"We have been producing this fuel very successfully at our sister plant at Landor Street in Birmingham for the past couple of years, but this new facility implements the latest technology and will substantially increase our production capacity," continued Hill. "Between the two plants, we'll be producing around 250,000t/yr of Climafuel."
SITA UK is currently also investing in new SRF manufacturing facilities at the Port of Tilbury in Essex, which are currently under construction. SITA UK currently supplies SRF to CEMEX UK and to CEMEX Latvia.
Cemex’s net loss narrows on higher operating gains
06 February 2015Mexico: Cemex's net loss narrowed in the fourth quarter of 2014 compared to the prior year as higher operating profits offset the effect on sales of weaker currencies against the US Dollar, according to Reuters.
Cemex reported a net loss of US$178m for the October - December 2014 period, compared with a loss of US$255m in the fourth quarter of 2013. Lower financial costs and higher operating profits helped to narrow the loss. Sales slipped by 1% in the quarter to US$3.8bn as weaker currencies against the US Dollar offset greater sales volume in most markets. Adjusting for exchange rates, sales were up by 5% from the fourth quarter of 2013. Earnings before interest, taxes, depreciation and amortisation (EBITDA) rose by 9% to US$701m in the quarter, bringing the total for the full year to US$2.7bn. Adjusting for currencies, EBIDTA was up by 16% in the quarter.
A construction recovery in Mexico led to a 5% rise in sales to US$827m, while in the US sales rose by 13% to US$923m. Sales fell in Europe and South and Central America, but rose in Asia. Globally, Cemex sold 17.2Mt of cement in the fourth quarter of 2014, up by 5% from the year-ago period.
Chief executive Fernando González said that Cemex narrowed its net loss in 2014 for a third consecutive year. Despite an earnings recovery, Cemex maintains high levels of debt that were taken on during past acquisitions. Cemex lowered its total debt in 2014 to US$16.3bn from US$17.5bn at the end of 2013. "We continue to improve our debt maturity profile and interest expense through our debt reduction of almost US$1.2bn and our refinancing activities of approximately US$5bn during the year," said González.
Cemex expects to sell up to US$1.5bn in assets over the next 12 - 18 months and that investments will reach US$800m in 2015. It expects cement sales volumes to grow by mid-single digits in 2015 and to generate US$300m in cost and spending reductions during the year. Cemex also expects to pay US$500m in debt payments in 2015.
Cemex condemns assassination of its head of security
04 February 2015Colombia: Cemex has condemned a recent attack that resulted in the death of Clavijo Rojas, head of Cemex security, near to a cement plant that it is building in Maceo, Magdalena Medio. Cemex executives want local authorities to investigate the incident so that the criminals can be apprehended. Clavijo Rojas, a 50 year old German citizen, was travelling in a car with another person when they were fired upon, possibly by a guerrilla group or by those linked to organised crime. Cemex said that it had not received any threats or demands in this area.
Holcim and Cemex close transactions in Europe
06 January 2015Europe: Holcim and Cemex have announced the successful closure of a series of transactions in Europe.
Holcim has acquired Cemex's operations in western Germany and the Netherlands, while Cemex has taken over Holcim Czech Republic with all of its subsidiaries in that country. In Spain, Cemex has purchased Holcim's Gador cement plant and Yeles grinding station, while Holcim keeps its remaining operations.
As a result of the transactions, Cemex paid Holcim Euro45m in cash. Holcim expects sustainable additional operating earnings before interest, taxes, depreciation and amortisation (EBITDA) of at least Euro10m/yr.
FLSmidth wins Cemex contract to supply 2800t/day cement line
23 December 2014Colombia: FLSmidth, a provider of equipment and services to the cement and minerals industries, has received a contract from Cemex for the supply of a 2800t/day cement production line to be installed at its new Cementera del Magdalena Medio S.A.S. cement plant. The order will be booked by the Cement Division and contribute beneficially to FLSmidth's earnings until late 2017.
The plant is located in the department of Antioquia, approximately 135km from the capital of Antioquia, Medellin. The company noted that the line would use the latest production technologies and achieve high environmental and quality standards. The department of Antioquia is a region in Colombia that is expected to see an increase in cement demand resulting from continued economic growth as well as planned investments in infrastructure.
In addition to engineering services, project management and commissioning, all major processing machines are included. The pyro-processing line consists of an FRM mill for raw grinding, an ATOX coal mill, five-stage ILC preheater with a Low-NOx calciner, an FLSmidth cross-bar cooler and a two-pier kiln. Pfister weighing and dosing systems, MAAG gear reducers, gas analysers and all Airtech process filters are also included.
"Colombia has experienced strong economic growth and is expected to see an increase in cement demand," said president of the Cement Division, Per Mejnert Kristensen. "FLSmidth has a strong local presence in the country, including a regional office and a local service unit, so we are ready to serve the market."
Cemex continues Central American building spree
19 December 2014Costa Rica: Cemex, has announced that its subsidiary, Cemex Latam Holdings, will invest US$35m over the next three years to increase the capacity of its plant in Colorado, Costa Rica. The news comes only a few days after the firm announced the resumption of a capacity upgrade at its Tepeaca plant in Mexico.
The project in Costa Rica will increase cement production capacity at the Colorado plant by about 25% and also includes construction of a new grinding mill. By 2017, the plant will have the capacity to produce 1.1Mt/yr of cement.
"We are confident that infrastructure projects will continue driving demand for building materials over the medium-term," said Alejandro Ramirez, director of Cemex Latam Holdings in Costa Rica.
UK: Production has restarted at the Cemex UK South Ferriby cement plant following flooding in December 2013. One of the two cement kilns has been commissioned and is producing clinker.
"Rebuilding the plant in 12 months has been no mean feat and I am immensely proud of what we have achieved. The refurbished plant will allow us to continue our heritage of producing quality cement, sustainably, safely and efficiently, now and for many years to come," said Philip Baynes-Clarke, plant director. "South Ferriby plant had grown organically through the site for the last 80 years, the flood gave us the opportunity to rebuild it in a logical way to today's standards with tomorrow's production in mind."
The flood cut off the 11,000 volt electric supply and destroyed 30 switch rooms and two substations. Today over 6.4km of high voltage cable has been laid to create a new infrastructure of cables to supply the various operations throughout the site. These cables lead to one electrical substation, which houses modern electrical switchgear. In addition 30 switchrooms have been rebuilt along with the vast majority of the site's electrical systems. Other efficiencies such as LED lighting have been built in to the systems to provide savings in electricity.
With the failure of the electric supply when the flood hit, one of the kilns stopped in mid-production with hot material still in it. This caused the kiln shell to bend due to the high thermal load. Subsequently a 22m section of the 65m long kiln was replaced. All elements of the cement production process are now controlled from a centralised computer. This new control system replaces five control rooms, which are all marked for demolition in the coming months.
Cemex to grow at home with Tepeaca expansion
09 December 2014Mexico: Multinational cement giant Cemex has announced that it will invest US$200m in an expansion project at its Tepeaca plant in Puebla. The expansion will allow the company to increase its Mexican capacity by 16.7% up to 30Mt/yr. Cemex is confident national cement demand will go up thanks to projects seen in the Plan Nacional de Infraestructura (PIN), energy reform and civil construction.
DWI Soetjipto selected as Pertaminas CEO by Indonesian Government
02 December 2014Indonesia: The Indonesian government has selected PT Semen Indonesia president director Dwi Soetjipto as the next president director and CEO of the country's state-owned oil and gas firm PT Pertamina, following interim chief Muhamed Husen, who took over on 1 October 2014 from Karen Agustiawan. As of 28 November 2014, Soetjitpto is leading Pertamina.
Soetjipto managed PT Semen Indonesia's troubled unit, PT Semen Padang, between 2003 and 2005, where his success in overcoming widespread worker's opposition to the government's plan to sell a controlling stake in the firm to Mexico's Cemex landed him the top post in Semen Indonesia.
Soetjipto gained a Bachelor Degree in Engineering from the Sepuluh Nopember Institute of Technology in Surabaya, East Java, a Masters in Management from the Andalas University in West Sumatra and a PhD in Management from the University of Indonesia in Depok, West Java.
Cemex to resume Tepeaca cement plant expansion
03 December 2014Mexico: Cemex has announced that it is restarting its expansion of the Tepeaca cement plant in Puebla State. By 2017 its total production capacity will reach 7.6Mt/yr. Total investment is estimated to be approximately US$650m. The additional investment, in order to add 4.4Mt/yr to the current capacity, will be approximately US$200m, since the company had already invested close to US$450m by 2008.
"We are encouraged by our industry's positive outlook in Mexico. With this investment, Cemex reaffirms its confidence in the country's future" said Rogelio Zambrano, chairman of the board of Cemex. The expansion is expected to generate approximately 1500 jobs during the construction phase and about 100 direct and 240 indirect jobs once operation begins.
The announcement was made during a ceremony at the plant with the attendance of Ildefonso Guajardo, Secretary of Economy of Mexico, Rafael Moreno, Governor of Puebla, Amelio Flores, Mayor of Cuautinchan, Rogelio Zambrano, Chairman of the Board of Cemex, Fernando A Gonzalez, CEO of Cemex and Juan Romero, President of Cemex Mexico.