Displaying items by tag: Conveyor

Spain: Tudela Veguín says that an upgrade to a conveyor belt connecting its Aboño cement plant in Asturias to a terminal at the Port of El Musel will allow it to dispatch 5% more cement. The increase represents more than 100,000t/yr-worth of additional cement shipments, according to the La Nueva España newspaper. Ship loading time has also been reduced by nearly half. The Euro532,000 conveyor was completed in 2020. The El Musel terminal has shipped cement for export to several new countries, including most recently the US.

Germany: Aumund has taken over all customer support services for KoWey conveyors and bucket elevators. The company assured customers that it would be there ‘anytime, worldwide’ to provide services, spare parts, conversions or support for their KoWey products.

Ghana: Italy-based Bedeschi has been awarded a contract to supply and install cargo handling equipment for the Port of Takoradi. The project includes the supply of handling equipment and services for importing clinker and exporting bauxite and manganese. Bedeschi will supply five conveyor belts with a total length of 3km, two type 50/1400 A frame shiploaders and one eco-hopper. The shiploaders and the eco-hopper will be delivered fully erected from the supplier’s shipyard directly to the client jetty with a dedicated heavy lift vessel.

The project will adhere to ‘state of the art’ environmental standards with the use of dust collection and de-dusting system specifically designed for this application. All the conveyors will be closed, included the section where tippers and eco hoppers are in operation. Bedeschi will also provide the computerised control system too. No value for the contract or date of commissioned has been released.

Thailand: Germany-based Beumer has replaced the belt of a 3.5km raw materials conveying system at TPI Polene’s cement plant. It used a process that allows the new belt to be inserted into the system and the old belt to be pulled out only in one go, instead of exchanging the single belt sections one after other. The supplier says that this resulted in ‘substantial’ time saving for the customer and avoided unplanned system failures.

Beumer originally commissioned the conveying system in 2015. The 2200t/hr system consists of two regenerative belt conveyors with system control, transfer stations and filter systems, as well as foreign material separators. 989m of further belt conveying systems are used to remove the material from the blending bed and to feed the primary hopper of the raw mills complete the system. Installation took 11 months, followed by a three-month commissioning period.

US: ScrapeTec has announced the launch of PrimeTracker, a belt tracker designed to tackle misalignment. The supplier says that the tracker differs from other products of its kind in using free rotation, thereby avoiding abrasion and damage from sliding over the belt surface. The tracker is able to swing and tilt while remaining in full contact with the belt.

Sales and distribution head Thorsten Koth said, “For optimum performance of a conveyor system, it is critical that the belt always runs straight on the conveyor, without sideways movement. Our new PrimeTracker belt tracker has been designed to automatically guide a conveyor belt back into the correct straight-line position, to prevent costly downtime and component replacement.” He added, “An advantage of the ScrapeTec PrimeTracker is that it is operates in the idling position at all times, unless there is sideways movement of the belt. This system corrects misalignment immediately, by guiding the belt back into the correct position, with no damage or abrasion to the belt or tracker.”

Peru: Yura plans to upgrade its Arequipa cement plant at a cost of US$200m. The planned upgrade will increase the plant’s clinker production capacity to 8000t/day from 5000t/day. The La República newspaper has reported that the sustainability-enhancing expansion involves the installation of a new vertical roller mill, packing, storage and dispatch equipment and a 4.3km raw materials conveyor. General manager Ramón Pizá called the modernisation a “vote of faith in Peru.”

India: UltraTech Cement has selected Germany-based Aumund to supply conveyors, elevators and feeders for its ‘Project Spring’ expansion project to increase its installed production capacity to 130Mt/yr of cement from 117Mt/yr.

The expansion project includes three integrated cement production units in Madhya Pradesh, Rajasthan and Chhattisgarh, each with capacities of up to 10,000t/day. For these kiln lines, Aumund India will supply clinker cooler extraction conveyors as well as the transfer conveyors to the clinker silos. Six cement grinding plants in various locations in India are also part of the capacity expansion plans.

Aumund will supply six pan conveyors, 11 Samson material feeders and 68 bucket elevators including up to 157m-high kiln feed bucket elevators, up to 2200t/hr roller press recirculation bucket elevators and clinker and cement handling bucket elevators, among other products. The order is one of the largest to date for Aumund India.

Austria: Lafarge Zement has ordered a new conveying system for raw materials and alternative fuel (AF) for its Mannersdorf cement plant from Germany-based Beumer Group. The system consists of two pipe conveyors. The first will be 192m long with a capacity of 22t/hr. While the second will be 87m long and have a conveying capacity of 10t/hr. The lifting heights will be approximately 39m and the maximum angle of inclination will be 15 degrees. The order also includes three buffer bins and a weigh feeder.

The system replaces the cement plant’s pre-existing conveyors, which were seriously damaged in a fire in June 2020. Beumer will be responsible for delivery, installation, engineering and commissioning of the new conveyors. Commissioning is scheduled for mid-April 2021.

US: Martin Engineering has launched the N2 Twist tensioner, an autonomous tensioning system that continuously monitors and delivers proper cleaner tension. The company says that the system integrates with its Martin Smart Device Manager software product to alert operators when the blade needs changing or if there is an abnormal condition. It says that this facilitates efficient cleaning, increased safety, reduced labour and a lower cost of operation.

Product development engineer Andrew Timmerman said, “We designed the unit for heavy-duty applications and tested it outdoors in punishing environments and applications. The N2 Twist Tensioner has proven itself to be a rugged and highly effective way to maximise both cleaning efficiency and blade life.”

India: JK Cement’s consolidated revenue from operations in the first three quarters of its 2021 financial year rose by 5% year-on-year to US$614m from US$584m. Its consolidated profit after tax rose by 52% to US$67.1m from US$44.3m, while standalone earnings before interest, taxation, depreciation and amortisation (EBITDA) rose by 29% to US$147m from US$115m. Its sales volumes of cement grew by 9% to 7.75Mt from 7.12Mt.

The group reported that it had two projects on-going in the period with a combined cost of US$267m at 31 December 2020. These were the installation of an overland belt conveyor for limestone at a 4.2Mt/yr cement plant expansion and the upgrade of Line 3 of its Nimbahera cement plant in Rajasthan.