Displaying items by tag: GCW166

Announcements this week have highlighted the situation in the Egyptian cement industry, which has been bearing the brunt of increasing fuel scarcity for a while now. At first glance this appears bizzare in what is an oil-rich country but a government drive to make revenue from exports has constricted supply and led to a massive increase in fuel costs. Since the middle of 2012 Egyptian cement producers have faced a gradual decline in supplies, massive hikes in price due to the curtailment of subsidiaries and a scramble for 'alternative fuels'.... like coal!

While heavy fuel oil prices were on the rise as early as 2012, it is in 2014 that the cement industry has really begun to feel the brunt of supply cuts. January and February saw the Egyptian Natural Gas Holding Company (EGAS) cut its allocation of gas to cement producers by 35%, enough to significantly raise competition for the remaining allocation. By May 2013 this has resulted in interruptions to gas supply that closed some plants and slowed down many more. Producers were trumpeting coal as the big new 'alternative' fuel and conversion projects were announced in quick succession. Worse was to come. In June 2014 saw EGAS cut its supply to cement producers by a further 61%.

This relatively rapid turn around in fortunes has been highlighted by two announcements from the industry this week, both from the Italcementi subsidiary Suez Cement. Firstly, Suez updated the industry on its coal conversion project at its Kattameya plant. Both the timescale (completion by September 2015) and the price tag (US$23m) demonstrate the scale of the upset caused by the strangling of the gas supply. The cost implications of this investment and similar investments at three other Suez Cement plants are significant.

Secondly, Suez has announced that ItalGen (another Italcementi subsidiary) has secured a loan to construct a 200MW wind farm at Gabel El Zeit, near Hurghada, to supply its production sites with electricity. With a future target to produce 400MW (40% of Suez's electrical energy needs), this project (mooted since 2008) is a huge departure from established electrical energy sources in Egypt. It is an even larger project, estimated at US$220m. Assuming a ~US$25m price-tag for each of the four coal conversion projects, this brings Italcementi's total current Egypt 'energy stability spend' to a whopping US$320m. It is betting that the oil price trend is not going to reverse any time soon. As prices continue to rise it will be interesting to see what other solutions Egpytian cement producers come up with. The conversion of plants to take alternative or waste-derived fuels and the use of solar installations for plant electrical needs are other ways forward.

All the while, it is important to remember that Suez's projects (and those of other producers) will not be ready for several months at least. It is also important to remember that the same cement producers that are 'suffering' now have enjoyed the subsidies for many years. This makes casualties as the producers adjust to the new market realities a distinct possibility.

India: The succession battle within the Chettinad group of companies has culminated in the removal of chairman MAM Ramaswamy from the board of its flagship enterprise, a position he has held for more than three decades.

A resolution to reappoint Ramaswamy was defeated at the 51st shareholders meeting of the Chettinad Cement Corporation on 27 August 2014. However, Ramaswamy was later named as chairman emeritus by his foster son and managing director MAMR Muthiah, who has taken over the reins.

An official statement from the group said, "In acknowledgement of his contribution at the helm of the company's operations until 1999, the managing director announced that Ramaswamy would be appointed as chairman emeritus for life."

Muthiah, who has powered the group's expansion over the last decade in cement, healthcare and logistics, has instilled a managerial culture that is in sharp contrast to the conservative approach favoured by Ramaswamy. Muthiah has announced that the group would push itself into newer geographies in north India. Currently all of the group's cement assets are located in the south.

Tunisia: Jalel Ben Othmane has been appointed Director General of Ciments de Bizerte in replacement of Ibrahim Sanaa who in turn has been appointed Director General of the Carthage Cement.

China: China Tianrui Group Cement Company has announced that its profit attributable to owners for the six months that ended on 30 June 2014 rose by 15.6% year-on-year to US$53.2m. Revenue was US$699m, an increase of 15.4% from a year earlier. The company's gross profit margin increased to 22.3% in the first half of 2014 from 21.6% in the first half of 2013, which was primarily due to the lower cost of sales and slightly higher cement sales prices.

India: UltraTech Cement has completed the acquisition of cement plants of Jaypee Cement Corporation (JCCL) in Gujarat State. UltraTech informed the Bombay Stock Exchange that the acquisition process had been completed and became effective from 12 June 2014.
In September 2013 UltraTech acquired the cement unit of JCCL, which comprised an integrated cement plant at Sewagram and a grinding plant at Wanakbori, for US$627m. Post-acquisition, UltraTech's total capacity in India stands at 58.8Mt/yr. Including overseas capacity it is 62Mt/yr.

Egypt: The chairman of Suez Cement Group, Omar Mohanna, has announced that his company is planning to start transition processes to use coal in its 3Mt/yr capacity Kattameya cement plant by September 2015. The conversion is set to cost US$23.5m.

Uzbekistan: The Supreme Economic Court of Uzbekistan has received an appeal from the Russian company Eurocement Group asking the court to not annul the privatization of Ahangarancement. The appeal will be considered in the middle of September 2014.

On 21 July 2014, the Uzbek court declared the 2006 privatization of the cement plant invalid. Eurocement, the largest shareholder of the cement plant, dismisses the claims of the Uzbek committee. If the company loses the case, its assets will be nationalised.

Oman: Raysut Cement Group has seen pre-tax profits for the first half of 2014 rise by 6.7% to US$46m compared with the same period of 2013, according to local media. Demand from the UAE and fierce competition among Omani manufacturers were the main features of the first half, according to Raysut Cement Company's chairman Sheikh Ahmed bin Alawi Al Ibrahim. "Given this background, the company has met with the challenges effectively by holding on to its sales and enlarging the profit for the group as a whole by optimising sales in varied markets," Al Ibrahim added.

Egypt: An official source in Egypt's Ministry of Electricity revealed that ItalGen, one of Italcementi Group affiliates, plans to build a 200MW wind power plant to increase its production capacity to 320MW. The plant will cost around US$220m. The project will be the first privately-built wind power plant to supply energy to plants of Suez Cement, an Italcementi subsidiary. Production capacity for the first phase would be 120MW, which would increase to 400MW in the future.

Colombia: The president of Cemex Colombia, Carlos Jacks, has provided details of the US$340m plant the company plans to build in Maceo, Antioquia Department. The plant will be the first that Cemex constructs entirely from scratch outside of Mexico; in the past it has simply expanded existing plants abroad. The plant will increase Cemex's Colombian production capacity from 4.50Mt/yr to 5.50Mt/yr.

The plant will be able to use 50% of alternative fuels, either biomass or tyre residue, although initially the plant will use coal. Maceo has been chosen due to its central location in reference to the Prosperidad roads, which will connect it well with the rest of the country.

The plant has great potential due to the 4G road projects, which require US$26bn of investments from 2016. As cement makes up 10% of the investment costs, this means US$520m will be spent on 2Mt of cement each year. When combined with Colombia's established cement market, demand in the country will reach around 14Mt/yr.