Displaying items by tag: Limak

Mozambique: Adil Cement, África Cement Factory, Maputo Cement, National Cement, Limak Cement Factory, Royal Cement and Suneira Cement Fonte have written a letter to the Ministry of Industry and Commerce complaining about ‘unfair’ pricing by Dugongo Cement. They allege that the pricing of their Chinese-backed rival breaks local competition law and has caused harm to their businesses, according to Moçambique Media Online. The price of cement has reportedly dropped by as much as 70% since Dugongo Cement’s new plant opened in May 2021.

Turkey: The first clinker has been produced at the Limak Anka Entegre Cement plant. Turkish engineering company Sintek added that the flame was first lit in mid-march 2018 for the 5000t/day production line. Turkish cement producer Limak signed a US$155m contract with China’s Sinoma and local company Sintek to build the plant in early 2015. The project was originally scheduled to be completed in early 2017.

Mozambique: President Filipe Nyusi has inaugurated Limak Cement’s 0.7Mt/yr plant in Matola. Nyusi said he expected the plant to ‘contribute to stabilising prices in a scenario of high levels of demand for cement,’ according to the Mozambique News Agency. The unit will employ over 140 people.

Mozambique: Cement production capacity in Mozambique is expected to increase to 5.3Mt/yr by the end of 2016, up from 2Mt/yr, with the opening of three new cement plants. CIF-Moz and Limak Cements will be opening plants in the southern province of Maputo and Fabrica Cimentos de Cabo Delgado will be opening a plant in the north of the country. CIF-Moz is owned by the China International Fund and Limak Cements is owned by the Turkish company Limak Holding.

At the end of June 2016 the Mozambican government introduced new regulations covering the production and importation of cement. This included a surcharge of 10.5% on imports. Other forms of protection included in the new regulations cover certification requirements such as packaging and expiry dates.

The country has 11 cement plants with the main supplier being Cimentos de Mocambique which has production facilities in Maputo, Sofala, and Nampula. Cimentos de Mocambique is 82.4% owned by Brazil’s InterCement. The other cement producers are S and S Cimentos, Sunera, Cimentos Nacional, Adil Cimentos, Austral Cimentos, Cimentos da Beira and Maputo Cement and Steel.

Africa: Turkey's Limak Cement is in talks on the acquisition of cement operations in Africa which could be worth up to US$1bn, a senior executive told Reuters, though there was no certainty a deal would be agreed.

Limak, which already has interests in Mozambique and Ivory Coast, has signed a confidentiality agreement regarding the purchase from an international cement company, though the outcome of the talks will not be known for several months. Limak Cement Group General Coordinator Gultekin Aksuyek did not say who it was looking to buy the assets from, but said that it had operations in more than one African country.

"A global cement firm is considering selling its facilities in three African countries. We are seriously interested and have signed a confidentiality agreement," said Aksuyek. "I think we will know in five to six months." He added that Turkish companies had ground to make up in the continent, which has good growth opportunities.

Other overseas expansion plans are also in the works. "We are also studying a possible acquisition in one of the Latin American countries," said Aksuyek. "We may make an acquisition there in the next five years." Limak has 10 cement plants in Turkey and is building cement grinding and packaging facilities in Mozambique and Ivory Coast, which are expected to come online in 2016 and 2017.

Aksuyek expects Limak Cement's sales volume to grow by around 4% in 2016 to 8.8Mt.

Mozambique: Limak Holding has started the construction of its 2Mt/yr cement plant in Maputo. The plant is scheduled to come into operation in the first quarter of 2016.

Serdar Bacaksız, a Limak Holding board member, said that the company has been closely monitoring the African market for a long time and might increase its investment by up to US$150m if needed. Underlining that Mozambique falls short of satisfying the rapidly-increasing demand for cement, Bacaksız said that the country offers major incentives to foreign investors, as it needs new investments in all fields.

Limak Holding is also set to lay the foundations of a cement plant on the Ivory Coast in November 2015 with an investment of US$55m. "We plan to open it in 2016," said Bacaksız, adding that the company will continue to seize different opportunities in the region. Limak Holding aims to achieve a turnover of US$3bn by the end of 2015.

The small cement industry of Mozambique, in south west Africa must be an interesting place to make cement. On one side the country's producers, like their more vocal South African counterparts, have been fighting off cheap imports from Iran, Pakistan, China et al. On the other side of the coin though, Mozambique has growing domestic demand and is within striking distance of growing markets further into Africa, like Malawi and the Democratic Republic of Congo (DRC).

With the announcement this week that there will be not one but two new integrated cement plants in the country, bringing over 2Mt/yr of new capacity, everything should be set fair for the coming years then, shouldn't it? Domestic production will rise, the price of local cement will fall as a result, competition from imports will drop off and money will be made from new exports.

Except that might not happen. Before the announcement of these two plants, (one of which does not state a capacity), there was around 5.5Mt/yr of grinding and integrated capacity either currently active in Mozambique or due to come onstream in 2015. With the new projects this rises to over 7.5Mt/yr.

The desirable chain of events described above starts to break down due to the fact that domestic demand in Mozambique, while rising, is not currently anywhere near as high as domestic supply. The United States Geological Survey estimated that the country produced just 1.2Mt/yr in 2012. Data for 2013 and 2014, though unavailable, is highly unlikely to show a three-fold increase. Indeed Insitec, a minority shareholder in Cimentos de Moçambique, predicted in 2014 that demand for that year would rise to just 1.5Mt, before hitting the dizzying heights of 1.8Mt in 2018 – And that's still three years away!

So what are the options? Option 1: Some or all of the planned and mooted cement plants will fail to come to fruition. Option 2: Some or all of the plants will be built but will operate at reduced capacity and/or on a campaign basis. Option 3: The Mozambican cement industry becomes a regional powerhouse and starts to export to its neighbours.

Option 1 is certainly possible. Limak Group, one of the parties linked to the new projects, is a Turkish cement producer that is inexperienced outside of Turkey. There has also been a lack of information on the progress of projects by Austral Cimentos ('coming on stream in 2015'), Star Cement and Consolidated Building Materials, although a lack of progress reports does not necessarily imply 'no progress.'

Option 2 is more likely, as some producers already operate on a campaign basis. InterCement's plant at Nacala, formerly an integrated plant, currently operates only as a grinding station. Option 3 is also possible, with Malawi particularly lacking in cement production facilities.
In reality a combination of all three 'Options' is the most likely outcome. However, this will lead to Mozambique becoming yet another player in an increasingly busy African cement market. The desire for self-sufficiency in cement production, a common goal for the region's governments, can easily lead to over-estimates of local demand growth, with resultant over-capacity. Of course the expectation that all African countries can get rid of this extra cement capacity via exports will ultimately backfire.

In southern Africa we already have South Africa exporting. Angola declared 'cement self-sufficiency' in October 2014 and banned imports at the start of 2015. Zambia, Botswana, Zimbabwe and DRC all have large-scale Dangote and/or PCC projects near completion or in production that will greatly reduce their need for imports. Meanwhile, further north, Nigeria is already a gigantic producer and significant cement exporter. Cameroon has recently banned imports and Ghana is thinking of doing the same. Over in the east of Africa, Ethiopia's (and the rest of that region's) rapidly-developing situation was covered in this column just two weeks ago.

Finally, in the north of Africa, Algeria has declared its intention to be self-sufficient in cement by 2016. This news must have 'gone down like a lead balloon' in Italy, Spain and Greece, which have been reliant on north African markets after the bottoms fell out of their own economies. In the north east, Egypt has different problems at present, also described previously. It needs fuel not cement!

So where does this all lead for regional cement dynamics in Africa? Well perhaps the situation in India points the way. There, as in Africa, local and regional producers with the desire to expand grew from their local bases and eventually overlapped. Against a backdrop of lower-than-expected demand, the country now has overcapacity. This has resulted in smaller producers being acquired and leaving the market.

Could this eventually happen in Africa? Only time will tell. However one thing is certain: It's just not possible for every country to export to every other country!

Mozambique: According to Agence de Presse Africaine, two new cement plants are planned for Mozambique in the coming years.

Turkey's Limak Holding plans to invest US$150m in a 2Mt/yr capacity cement plant in the Maputo Port area of Mozambique. Limak chairperson Nihat Ozdemir said that his company would create least 500 jobs during the first phase of the plant." Limak is also interested in entering the Mozambican energy sector and later intends to assess the viability of investment in ports, railways and tourism," said Ozdemir. Mozambique's Industry and Trade minister Max Tonela pledged the Mozambican government's support for Limak.

Meanwhile, Portugal's Cimpor Cimentos group, via its subsidiary Cimentos de Moçambique, has announced plans to build a new integrated cement plant in Nacala, Nampula for an estimated investment of around U$250m. It already owns an integrated cement plant in Matola and also operates four grinding units.

Ivory Coast: The Turkish cement firm Limak Çimento, a unit of local conglomerate Limak Holding, has announced that it will team up with Ivory Coast-based company Akfirbat to set up a cement grinding and packaging plant in the Ivory Coast in what will be a US$50m project. The two companies held a signing ceremony in the Turkish capital Ankara for the establishment of a joint venture company named Limak Afrika SA.

The plant, to be built in the Ivorian capital Abidjan, will have the capacity to grind 1.0Mt/yr of cement as well as being equipped to produce 1.0Mm3/yr of concrete. Construction will start later on in 2014 with operations expected to begin in October 2015. It is proposed that the output of the plant will be sold in the Ivory Coast as well as in other African countries.

Turkey: Limak has ordered a new 3500t/day clinker production line from KHD for its Trakya cement plant. Cement plant equipment manufacturer KHD has been contracted to deliver the equipment, supervise the construction and commission the project, including on-site training. The new kiln line will be erected near an existing 1850t/day line, which will also be upgraded by KHD in the beginning of 2014.

Core components of the new KHD line include: a four-stage KHD Preheater with PYROCLON®-R Low NO_X calciner, equipped with PYROTOP® compact mixing chamber, tertiary air duct with dust settling chamber, and PYROBOX calciner firing system for coal dust; a PYRORAPID® two-tire rotary kiln, with a diameter of 4.4m; PYRO-JET® kiln burner for coal and fuel oil; PYROFLOOR® clinker cooler equipped with a PYROCRUSHER® System.

The new calciner with PYROCLON®R will be KHD's first Low-NO_X calciner in Turkey. Trakya will be the second PYROFLOOR® system Limak has installed at one of its plants. Commissioning of the new kiln at Trakaya is scheduled for the autumn of 2014.