Displaying items by tag: Nepal

The latest piece of China-based Huaxin Cement’s global ambitions slotted into place this week with the news that it is preparing to buy plants in Zambia and Malawi. Its board of directors has approved plans to spend US$150m towards acquiring a 75% stake in Lafarge Zambia and US$10m on a 100% stake in Lafarge Cement Malawi. The move will gain it two integrated plants with a combined production capacity of 1.5Mt/yr in Zambia, and a 0.25Mt/yr grinding plant in Malawi.

This latest proposed acquisition represents the next step for Huaxin Cement in Africa following its purchase of African Tanzanian Maweni Limestone from ARM Cement in mid-2020. The company has also been busy along the more traditional Belt and Road Initiative land routes in Asia. It started up the kiln at its new 2Mt/yr Jizzakh cement plant in mid-2020. Elsewhere in Central Asia it runs two plants in Tajikistan and one plant in Kyrgyzstan via various indirectly-owned subsidiaries. While in South Asia it runs a plant in Nepal and in South-East Asia it runs one in Cambodia. If the plans in Zambia and Malawi pay off then it will give the Chinese producer a growing presence in East Africa, with plants in three countries.

The China Cement Association ranked Huaxin Cement as the country’s fifth largest clinker producer in 2021 with an integrated capacity base of just under 63Mt/yr. Domestically, the company operates 57 cement plants and most of these are based in the Yangtze River Economic Belt region. In 2020 it reported cement and clinker sales of 76Mt, a small decrease from 2019. Its operating income fell by 6.6% year-on-year to US$4.58bn and profit dropped by 12% to US$1.2bn. This performance was blamed on the emergence of Covid-19 at the start of 2020 and then floods later in the year.

Compared to the other larger Chinese cement producers, Huaxin Cement roughly appears to be holding rank with its overseas expansions. The leaders, CNBM and Anhui Conch, hold subsidiaries with plants in South-East and Central Asia and CNBM’s engineering wing, Sinoma, has a far bigger reach, building plants all over the place. Information has been scarce since mid-2020 on the long heralded 7Mt/yr plant in Tanzania due to be built by Sinoma and local subsidiary Hengya Cement. At that time local residents in Mtimbwani, Mkinga District were reportedly being compensated for their land. Other than this, one of the other big players internationally is Taiwan Cement. In 2018 it invested around US$1.1bn for a 40% stake in Turkey-based Oyak Cement. As well as a presence in Turkey this also gave it a share of plants in Portugal in 2019 when Oyak completed its acquisition of Cimpor.

Elsewhere this week, carrying some of the themes above with expansion in Central Asia, two new integrated cement plant projects were announced in Kyrgyzstan and Turkmenistan respectively. Meanwhile, Italcementi said it will invest Euro5.0m to restart clinker production at its Trentino cement plant in Sarche di Madruzzo, Italy. The unit has been operating as a grinding plant since 2015. This might be viewed as an unexpected decision considering the high local CO2 price but it shows some level of confidence in the local market by Italcementi and its parent company, HeidelbergCement. The next step will be when or if a European producer decides to build a brand new integrated plant in Italy or elsewhere.

Nepal: A report by the Nepal Rastra Bank has estimated that Nepal will require 26Mt/yr of cement by the 2024 – 25 financial year due to large-scale infrastructure projects. However, current production before the coronavirus pandemic was around 7.5Mt/yr despite the country’s production capacity of 15Mt/yr, according to the Kathmandu Post newspaper. Domestic consumption is 9Mt with around 1.5Mt of demand supplied from imports, mainly from India. The report added that most of the large projects in Nepal used cement imported from India due to issues with certification, consistent quality and the inability of local producers to offer bulk supply. In 2019 the Ministry of Industry, Commerce and Supplies forecast that the country’s cement production capacity could increase to 20Mt/yr by the end of the 2023 – 24 year.

Dhruba Raj Thapa, president of the Cement Manufacturers Association of Nepal, said that the data in the report by the bank contained errors. He pointed out that the country has a cement production capacity of 22Mt/yr and that it is already self-sufficient in the commodity. He also refuted the claims that infrastructure projects prefer imported cement.

Nepal: Cement producers are unable to fully exploit increased demand following the coronavirus outbreak’s decline due to problems accessing reliable electricity. The Kathmandu Post newspaper has reported that outages and reduced power have stopped production for some companies and led to increased costs. Brij Cement has reportedly resorted to diesel generators, increasing cement’s production costs by US$0.26/bag.

Brij Cement’s general manager Ravi Kumar said, "It is difficult to run a factory without regular electricity supply. And even if there is power supply, it keeps fluctuating, causing problems."

Nepal: Udayapur Cement has appointed Gopi Neupane as its director general. He holds experience in the hydro-electric, health and education sectors, according to Khabarhub. The state-owned cement producer markets the ‘Gaida Cement’ brand.

Nepal: Four explosions at Saurya Cement’s Udayapur quarry in Province No. 1 have injured five workers. The Republica newspaper has reported that the cause was allegedly a bombing campaign by an unidentified group, which also destroyed two vehicles. Police described the conditions of the victims, who are receiving treatment in Katari Hospital, as ’normal.’ The incident follows a similar event at the Tapli rural municipality office in the district in November 2020.

Nepal: The Investment Board Nepal has granted approval to Samrat Cement and Dang Cement for cement production at their upcoming integrated cement plants. New Business Age has reported that Samrat Cement will begin production at its 1.3Mt/yr cement plant in Dang Region in December 2020, and plans to increase the plant’s capacity to 1.6Mt/yr after a total investment of US$132m. Dang Cement’s 2.0Mt/yr cement plant, also in Dang region, is due for commissioning in late 2023 at a total investment cost of US$277m.

Samrat Cement Chair Mukunda Timilsina said, “We have brought modern machineries with German technology and skilled manpower is coming from India for this purpose.” He added that the plant will directly employ 500 local people and supply cement throughout western Nepal.

Nepal: Ashden Environment and the United Nations Science, Technology and Innovation Forum have awarded Build Up Nepal their respective highest awards for its low-cement disaster-resistant concrete blocks. The Nepal Time newspaper has reported that the blocks contain a mix of 10% cement, 40% clay and 50% sand, all sourced from near Build Up Nepal’s Mitra Marg, Patang plant. The company has supplied its unique building materials to projects in 300 different communities, including the construction of 4500 homes. It says that the blocks, reinforced with iron rods, have a greater earthquake resistance than concrete.

Build Up Nepal said, “Interlocking brick is a highly suitable construction technology in Nepal, reducing the cost of construction as well as the carbon footprint of building a house. With this technology Nepal's houses can be stronger, more affordable and its air cleaner.”

Nepal: The Nepal Bureau of Standards and Metrology (NBSM) has revoked the licences of two cement producers. It reported that International Cement and Reliance Supertek Cement had both sold cement below domestic commercial standards and continued to trade after receiving an order to halt sales. NBSM’s Bishwo Babu Pudasaini said, “We have intensified checks and collected samples from about a dozen cement plants for laboratory tests. These dangerous products undercut Nepal’s transition to cement self-reliance.”

Nepal: Udayapur Cement Industry has resumed clinker production after a closure period of over two months. The 800t/day cement plant was forced to close both production and sales due to government-mandated lockdown measures in response to the coronavirus pandemic, according to the Himalayan Times newspaper. It has now resumed operation using social distancing rules.

Nepal: The Nepalese government has implemented new cement regulations specifying the minimum compressive strength of 33MPa. The Republica newspaper has reported that this will follow the 1997 Cement Standard in restricting magnesia (MgO) content to 5% and insoluble residues to 2%. Two higher grades will designate cement with compressive strengths of 44MPa and 55MPa.

The government also introduced regulations governing the compression strength, insulation and density of autoclaved aerated concrete (AAC) blocks.