Displaying items by tag: Quarry

India: The Directorate General of Mines Safety (DGMS) has named Ambuja Cements’ Rabriyawas cement plant as winner of its National Safety Award (Mines). Its winning initiatives include its Behaviour Based Safety training programme and Reward & Recognition employee engagement programme. Ambuja Cements said that the award confirms that Ambuja's Zero Harm policy has borne fruit.

India: A shortage of limestone in the Jammu and Kashmir union territory since December 2021 has resulted in cement plant workers being laid off in Udhampur district. The local sector has lobbied the regional government to supply limestone from state-controlled quarries to fix the situation, according to Asian News International. One cement plant employee interviewed by the news agency said that his plant had laid off around 80 workers from a total of 200 due to the shortage.

Tanzania: Tanga Cement’s full-year results show a 9% year-on-year rise in sales to US$99.5m in 2021 from US$91.7m in 2020. Its net profit was US$1.5m, as against a US$903,000 loss in 2020.

The Kenyan Wall Street newspaper has reported that the company replaced a kiln shell at its Tanga cement plant and outsourced mining operations at its quarry during the year.

Switzerland: Environmental activists have occupied a forest on private land next to the Gabenchopf quarry that supplies limestone to Holcim Schweiz’s Siggenthal cement plant. The activists are protesting about a planned expansion to the quarry, according to the Blick newspaper. Police have described the mood of the activists as ‘peaceful.’ The occupation follows a similar protest against expansion of another Holcim-owned quarry at Mormont, Vaud, in 2021.

India: Shiva Cement's board of directors has approved the launch of a shareholders' vote over plans to increase its Odisha cement plant's capacity by 2Mt/yr. The plan also involves the expansion of the same plant's clinker capacity by 3Mt/yr and the installation of a 12MW waste heat recovery (WHR) plant. In addition to this, the company is seeking to open two new limestone mines with a combined capacity of 1.9 - 3.1Mt/yr at Khatkurbahal, also in Odisha. The company has received Ministry of Environment, Forest and Climate Change approval for all of the plans.

US: A court has instructed Continental Cement to pay a worker who acted as an employee representative during Mine Safety and Health Administration (MHSA) inspections at its Hannibal, Missouri, quarry. The Insurance Journal newspaper has reported that the producer reduced the worker's pay as a mobile equipment operator by a total of US$388 over a period of days in March and April 2020. In addition to paying the worker, Continental Cement must pay a US$17,500 fine to the US Treasury for violation of the Mine Safety and Health Act. It is also required to expunge any adverse information related to the whistleblower complaint from the employee's personnel record and to post information on miner's rights in employee areas.

MSHA district manager Robert Simms said "The MSHA investigation found Continental Cement clearly discriminated against the worker for serving as the miners' representative. Federal discrimination laws exist to protect workers from penalties for serving as safety and health representatives while on the job." Simms concluded "The judge's decision sends the message that retaliation is a costly mistake for employers."

Switzerland: Vigier Ciment is operating a self-charging electric dump truck at its limestone and marl quarry in Biel. The 45t truck’s regenerative braking system recharges its 600kwh lithium battery on the downhill trip from the quarry to the primary crusher. Its 65t capacity more than doubles its weight when laden, easily enabling it to recover charge for the return trip. Each trip generates an estimated 10kwh of surplus energy. In ordinary use, this would equate to 77Mwh/yr. It saves 50,000 – 100,000l/yr of diesel and eliminates an estimated 196t/yr of CO₂. Green Car Reports has reported that Kuhn Schweiz built the dump truck, based on Japan-based Komatsu’s HB model truck. It is the world’s largest electric vehicle.

UK: Northern-Ireland-based Cookstown Cement plans to invest around Euro14m on environmental and process upgrades to its integrated 0.45Mt/yr plant in Cookstown. The company is managed and co-owned by David Millar, a sales director with Lafarge, according to the Belfast News Letter newspaper. Holcim announced the sale of its cement business in the region in late January 2022. Cookstown Cement has acquired a cement plant, a limestone quarry in Cookstown, a shale quarry in Dungannon and a terminal at Belfast Harbour.

Croatia: Volunteers from Cemex collaborated with the Agricultural and Veterans’ Cooperative Lintar and local school pupils to harvest 6.5t of olives from the site of its rehabilitated Split quarry in Split-Dalmatia. The company says that the winter crop produced 900l of olive oil.

Cemex’s Europe, Middle East and Africa corporate affairs, sustainability and environmental resources manangement vice president Andrew Spencer said “We recognise that our industry has consequences for the environment, but Cemex is working hard to actively counteract climate change and this drive is present through all aspects of our business. In our cement and aggregate quarrying operations across Europe, we restore and recultivate our sites to provide optimal conditions that are managed well to deliver for biodiversity.” He added “Our vision is of a successful, sustainable Cemex that makes a positive contribution to people and the environment.”

We start 2022 with the news that Cemex is selling up to Cementos Progreso in Costa Rica and El Salvador. On 20 December 2021 Cemex announced that it was selling one integrated cement plant, one grinding plant, seven ready-mix concrete plants, one aggregate quarry and one terminal in Costa Rica and one terminal in El Salvador. The sale is valued at around US$335m with an expected completion date in the first half of 2022 subject to regulatory approval.

This sale is noteworthy because it concerns Mexico-based Cemex selling off assets in its ‘back yard’ of Central America. Once the sale completes it will retain operations in Panama, Nicaragua, Guatemala and Colombia under its Cemex LatAm subsidiary. It will also continue to operate in the Caribbean in the Dominican Republic, Jamaica and Puerto Rico. Previous divestments by Cemex over the last five years or so have tended to focus on piecemeal (or bolt-off) divestments in the US and Europe. This latest sale could be viewed in a similar way if Central America and the Caribbean are seen as a region rather than individual countries. For its part Cemex describes the divestment as part of its ‘Operation Resilience’ plan to optimise its global portfolio.

Why it chose to sell up in Costa Rica is curious given that Cemex LatAm’s cement sales volumes for the region were reported as ‘flat’ in 2019 with the exception of Colombia and El Salvador. 2020 was then a shock, like almost everywhere else, as coronavirus caused disruption reducing sales volumes. 2021 saw recovery in all of Cemex LatAm’s national markets over the first nine months. Notably, both Cemex’s revenue and operational earnings in Costa Rica grew when comparing the first nine months of 2019, before the pandemic, to the same period in 2021, unlike Colombia and Panama. For the third quarter of 2021 Cemex said that growing cement sales volumes in Costa Rica had been driven by infrastructure and housing sectors. It also added that “Our cement footprint in the country is also a very relevant component of our regional trading network. We continued exporting during the quarter, mainly to our operations in Nicaragua.” In may be coincidence but it was interesting timing to add a comment like that.

From Cementos Progreso’s perspective the new assets in Costa Rica and El Salvador are part of an ongoing expansion phase outside of its home base. At home in Guatemala the company operates three integrated plants. The third, the San Gabriel plant, started up in 2019. In the same year the company purchased Cemento Interoceanico and its grinding plant in Panama. Then in July 2021 the group commissioned its new Belmopan grinding plant in Belize as part of its Cementos Rocafuerte subsidiary. The new proposed acquisitions in Costa Rica and El Salvador start to fill in the gaps in Cementos Progreso’s network between Guatemala and Panama. The price seems on the high side for a 0.9Mt/yr integrated plant and a 0.9Mt/yr grinding unit. Yet the associated quarry, concrete plants, terminals and, crucially, the location may have made it one well worth paying. For comparison Peru-based Unacem agreed to purchase a grinding plant from CBB in Chile this week for around US$30m. Back in 2013 Lafarge sold assets in Honduras, including an integrated plant and a grinding unit, to Cementos Argos for Euro232m.

Both parties may do well out of this transaction. Cemex continues to show that it is fully prepared to sell assets anywhere as it sharpens up its operations. Cementos Progreso meanwhile is turning itself into a regional player to watch.