Displaying items by tag: Russia

Russia: Eurocement subsidiary Belgorodsky Cement has dispatched the first batch of bagged cement from the new packing and palletising line at its 3.8Mt/yr integrated plant in Belgorod West, Belgorod Oblast. The 70t/hr-capacity line produces 50kg cement bags on pallets of 1.7t (34 bags).

Eurocement has also announced the first delivery of cement from its Belgorodsky Cement plant to Yaroslavl, Tolyatti and Nizhny Novgorod by river in 2020. Eurocement senior vice president Alexander Sapronov said, “The delivery of products by river transport is one of the most cost-effective methods of transportation. High-quality loading and reliable packaging guarantee consumers complete cargo safety.”

Eurocement has continued production throughout the coronavirus outbreak, but has restricted meetings, conferences and training sessions since 23 March 2020. The Group said, “Eurocement products are strategically important to the nation's economy. In order to ensure smooth operation of production facilities and of the group as a whole, measures have been taken to minimise the risk of spreading the coronavirus.” These include: ‘regular health check-ups and temperature measurements for employees and subcontractors, air disinfection, antiseptic treatment of operational surfaces, provision of skin antiseptics in toilets and informing employees about safety recommendations.’

Russia: Sibirskiy Cement produced 525,000t of cement at its three plants in the first quarter of 2020, up by 14% year-on-year from 460,000t in the corresponding period of 2019. The 3.7Mt/yr Topkinskiy Cement plant produced 388,000t, up by 21% year-on-year from 320,000t; the 1.1Mt/yr Krasnoyarsk Cement plant produced 97,600t, down by 17% year-on-year from 118,000t and the Timluy Cement plant produced 39,600t, up by 73% year-on-year from 22,9000t. Sibirskiy Cement’s first vice president Gennady Rasskazov said, “Cement consumption in Siberia, Buryatia and the Trans-Baikal Territory reached 845,000t in the first three months of 2020, up by 15% year-on-year from 735,000t.” He said that April 2020 has brought a ‘significant decrease in demand,’ and revised Sibirskiy Cement’s projected 2020 sales to an estimated decrease of 7-10% from 3-5% growth. Over a two-and-a-half-month period, Rasskazov predicted a 30-50% sales fall.

Russia: Italy-based Buzzi Unicem subsidiary SKL Cement has supplied 400t of cement to the site of an upcoming coronavirus hospital in Omsk, Omsk Oblast. SLK Cement CEO Andrei Immoreev said, “In a difficult time for the whole world, our company continues to work to provide cement for construction sites of regional and federal facilities,” according to AMF News.

On 16 April 2020 the government launched a raft of measures, including subsidies for construction companies to keep jobs open and paid, to help the sector to recover after the crisis. and Major infrastructure projects in all regions will continue.

Russia: Denmark-based FLSmidth has held an equipment installation and maintenance workshop for Vostokcement employees at Vostokcement subsidiary Spasskcement’s 3.2Mt/yr integrated plant in Primorsky Krai. Employees of Spasskcement, Teploozerskcement and Yakutcement were in attendance, along with employees of Vostokcement partner company Betonych JSC. The workshop focussed on the use of FLSmidth equipment in material handling equipment monitoring and breakdown response, including kiln shell repair optimisation, vibration diagnostics and flaw detection and pneumatic conveying applications.

Russia: Eurocement subsidiary Kavkazcement has reported the successful installation of a remote monitoring system at its 3.1Mt/yr integrated Kavkazcement plant. The system uses near field communication (NFC) tags and identification devices to feed real-time operational data from its four wet kilns to smartphones. Kavkazcement CEO Oleg Lopatin said, “Accurate and timely inspection of the equipment increases the efficiency and stability of the entire cement production line. The mobile monitoring system reduces the time and improves the quality of diagnostics.”

Russia: Sibirskiy Cement subsidiary Krasnoyarsk Cement has equipped the exhaust stack of its 1.1Mt/yr Krasnoyarsk, Siberia plant with an emissions monitoring system supplied by Finland-based Gasmet. The system provides continuous NO_x, CO₂ and SO₂ monitoring via a UK-based Oxitec 500E gas analyser, Germany-based Durag D-FL-220 flow rate meter and a Gasmet Simatic computer. Krasnoyarsk managing director Vladimir Afanasin said, “We approached the choice of equipment taking into account all the requirements of the Russian environmental legislation, which have recently been significantly tightened.”

Krasnoyarsky Cement will complete preliminary testing of the installation in late 2020.

Russia: VostokCement subsidiary Teploozersky Cement has reported the successful completion of scheduled maintenance work on the rotary kiln at its 0.8Mt/yr integrated Teploozersky cement plant in Birobidzhan Oblast. Esmerk Russian News has reported that the work consisted of adjusting furnace units’ positions replacing worn sections of the lining.

With events moving fast in Europe with regard to the on-going health crisis, here are a few threads to consider from the cement industry news this week.

Firstly, there have been two solar power stories over the last week in North America. Grupo Argos said that it had installed a 10.6MW solar power plant at Cementos Argos’ Piedras Azules cement plant in Comayagua. Then US-based Alamo Cement Company was reported to have signed a contract with Renergetica to build a solar power plant at its integrated plant in San Antonio, Texas. Global Cement has looked at this topic on and off over the years from the steady addition of photovoltaic (PV) solar plants around the world to supply electricity to cement plants to more ambitious plans such as research into using concentrated solar power to start powering creating clinker directly. These two latest PV stories follow projects in El Salvador and Cyprus so far this year. We’re not going to comment now on the overall progress the cement industry is making towards moving away from fossil fuels but the general trend is encouraging.

Next, there are on-going investments and upgrade projects being announced. Germany’s KHD revealed on 17 March 2020 that is building a new raw mill and pyroprocessing line for an ACC plant in India. FCT combustion recently announced that it has won a deal to supply Titan Cement in the US with an upgrade to a kiln line to natural gas. Buzzi Unicem’s SLK Cement in Russia has agreed to co-process solid municipal waste at its Sukholozhskcement plant. South Africa’s PPC has invested in a pneumatic offloading facility and a silo for its George Depot cement terminal in the Western Cape. These will have likely been agreed before the global coronavirus outbreak but they are reminders that some level of capital expenditure by cement companies is happening.

In China the Ministry of Industry and Information Technology (MIIT) said this week that the domestic cement sector’s net profit grew by 20% year-on-year to US$26.6bn in 2019. With this in mind the first quarter results for 2020 from cement producers in China will make essential reading for producers from elsewhere around the world wondering what to expect. However, a recent interview with the president of Huaxin Cement, a company based in Hubei province at the epicentre of the outbreak, revealed that despite the short term economic disruption from the quarantine the company was expecting a rapid economic rebound after April 2020 provided that there is a suitable government stewardship. He also mentioned the key role the company was playing in disposing of clinical waste. As such it was hoping for tax breaks to support continuing incineration and the advancement of co-processing in general.

Finally, also on the health crisis, many cement industry events have been cancelled or postponed as work practices change including those organised by Global Cement. We’re taking our events online in the short term as virtual conferences with opportunities for information exchange and networking. We encourage as many of you as possible to register.

Russia: Italy-based Buzzi UniCem subsidiary SLK Cement has concluded an environmental agreement with the Sverdlovsk Oblast Ministry of Energy and Housing and Communal Services for the co-processing of solid municipal waste at its 1.0Mt/yr Sukholozhskcement plant. AMF Online News has reported that the transition, part of a nationwide government initiative called simply ‘Ecology,’ entails a modernisation of the kiln line, which the company says will be commissioned in 2023 or 2024. SLK Cement general director Andrei Immoreev said that alternative fuels use will not only increase production efficiency, but will also contribute to solving the environmental problems of the region.”

Russia: Germany-based Gebr. Pfeiffer has reported that it has received an order from ECO-Zoloproduct Invest for a lime hydrating line with a KLV 07/1000-6,3 lime hydrator for installation in the company’s upcoming lime plant in Kassimow, Ryazan. The plant, which will produce lump lime as well as ground and hydrated lime of various fractions, is already set to receive a Gebr. Pfeiffer vertical roller mill MPS 160 B for quicklime grinding in mid-2020, in time for commissioning in late-2020. Gebr. Pfeiffer will deliver and install the lime hydrating line in 2021.