Displaying items by tag: Titan

Greece: Titan Cement’s sales grew by 8% year-on-year to €1.32bn in the first half of 2024 from €1.23bn in the same period in 2023. It’s earnings before interest, taxation, depreciation and amortisation (EBITDA) rose by 17% to €281m from €241m. By region, its sales increased everywhere but earnings only increased in the US. However, the US constitutes the group’s biggest operating region for both sales and earnings.

Marcel Cobuz, chair of the Group Executive Committee, said “An outstanding performance of the first half of the year with strong commercial focus and accelerated execution of our Strategy 2026 across our markets. We are set for delivering transformational key projects, creating long term value for all stakeholders, focusing on decarbonisation and digitalisation, while driving commercial transformation and excellence in serving our customers.”

The company said that its Titan 2026 Green Growth Strategy execution was ‘well on track,’ with four new bolt-on acquisitions completed in the reporting period and it had achieved new performance level in alternative fuels substitution and clinker substitution in blended cements. A carbon capture and storage project in Athens and a newly awarded calcined clay project in the US are also set to enter their feasibility assessment phases. Titan Cement added that its plan to list its US operations in a New York exchange is progressing according to schedule, with the listing expected to take place in the first quarter of 2025.

Egypt: Titan Egypt has appointed Amr Reda as its CEO. Reda has worked for Lafarge and related companies since 2008 starting as the Chief Financial Officer (CFO) for Lafarge Pakistan Cement. He then became the Country CEO for Lafarge Pakistan in 2012 and the Country CEO for Lafarge Jordan in 2015. Prior to holding positions with Lafarge, Reda held senior finance positions for subsidiaries of Heineken and 3M in Egypt. He is a business graduate from the American University in Cairo and holds a master of business administration (MBA) from the same institution.

Greece: Titan’s full-year 2023 report shows a 12% year-on-year rise in its sales to €2.55bn in 2023. Over 90% of sales derived from Europe and the US. Group earnings before interest, taxation, depreciation and amortisation (EBITDA) grew by 63% to €540m, with ‘double-digit’ profitability growth across all markets. Titan’s cement volumes rose by 2% to 17.5Mt in Greece, with 'double digit' growth in Western Europe, 'historically high' volumes in Southeastern Europe and increased demand and export volumes in the Eastern Mediterranean. For 2024, its outlook is positive, due to its increased volumes and prices in the US and Europe, buoyed by scheduled completion of growth projects. In particular, the group noted the strength of the US economy and high anticipated infrastructure spending, population growth and pent-up housing demand there. It expanded two US cement terminals, in Florida and Virginia, in 2023.

Chair Marcel Cobuz said “This year’s remarkable performance showcases our relentless focus on executing our strategy, delivering above-market results while positioning for further growth. In 2023, we have strengthened our presence in our core growth markets, delivered efficiency improvements and broadened our solutions, serving the increased and evolving needs of our customers. As we celebrate these achievements, we continue our digitalisation and decarbonisation journey, building on our Green Growth Strategic Directions and delivering long-term sustainable value to all our stakeholders.”

Greece: Titan has endorsed the Antwerp Declaration, advocating for an European Union (EU) Industrial Deal complementing the EU Green Deal, to bolster the European economy's sustainable growth and competitiveness. Resulting from a summit in Antwerp, Belgium on 20 February 2024, the declaration has gained support from over 630 businesses across 20 sectors. It highlights the necessity of elevating competitiveness, ensuring a level playing field to counter unfair competition, and prioritising infrastructure development in energy, digital technologies, CCUS, and materials recycling.

Greece: Titan has launched a new, refreshed logo and branding to symbolise its commitment to sustainability and green growth. The logo features the familiar blue globe of the former Titan Cement Group emblem, now interspersed with bright green lines. The producer says that the new branding preserves its heritage, while signalling the modernity of its dynamic, forward-looking strategy. Titan’s new slogan, accompanying the visual identity, is ‘Building a better world together.’

Titan serves 25 markets, complementing its regular operations with over 100 current decarbonisation initiatives.

Valentine’s Day last week included some ‘hot’ news for the cement sector with the announcement that Electrified Thermal Solutions is preparing to build the first commercial-scale pilot of its Joule Hive thermal battery (JHTB) in San Antonio, Texas. The company is working with the Southwest Research Institute on the project along with Buzzi Unicem USA, 3M and Amy’s Kitchen as industrial partners. Advisors include Imerys. The project update follows the award of a US$5m grant from the US Department of Energy (DOE) in late January 2024.

The funding description from the DOE’s Industrial Efficiency & Decarbonization Office reports that the end goal is to “turn intermittent renewable electricity into constant industrial grade heat” that can replace fossil fuel usage. Electrified Thermal Solutions aims to test its JHTB thermal energy storage system, which uses electrically conductive refractory bricks, to convert and store electricity as heat at temperatures higher than 1700°C. The JHTB power ranges between 1 - 200MW of thermal output, with duration up to tens of hours, enabling ‘very affordable’ high temperature energy storage and on-demand heat. Notably, it can charge and discharge simultaneously, allowing a continuous heat supply.

Electrified Thermal Solutions is not alone in targeting the cement sector. As Global Cement Weekly has covered previously energy storage is a growing topic of interest with a few large-scale electrical battery units running at cement plants in Pakistan and Taiwan. The other big name in thermal batteries for cement production is Rondo Energy. Both Electrified Thermal Solutions and Rondo Energy are using modular three-dimensional arrays of refractory bricks to store thermal energy and then release it, although they are likely to have key proprietary differences. However, Rondo Energy appears to be further along the industrial adoption process so far. Titan Cement and Siam Cement Group (SCG) invested in Rondo Energy in 2022. Then in July 2023 SCG and Rondo Energy said that they were planning to expand the production capacity of a heat battery storage unit at an SCG plant from 2.4 GWh/yr in mid-2023 to 90GWh/yr. For more information on Rondo Energy read the feature by CEO John O’Donnell in the January 2023 issue of Global Cement Magazine.

The reason that this matters, as partly explained above, is that fossil fuels contribute about one third of the CO₂ emissions created by heating up the kiln in cement production to make clinker. This is dropping globally due to the uptake of alternative fuels, but burning alternative fuels emits gross CO₂, however you account for the emissions. Mass adoption of thermal batteries by the sector could potentially cut out this double-accounting and reduce that third down to the carbon footprint of the refractory bricks used. This would then create knock-on issues concerning what to do with the waste streams instead but that is not a problem for the cement sector. These are worries for another day, as we first need to see how thermal batteries work at scale at a cement plant.

A recent feature in the Economist considered whether the mass adoption of electrical power from renewable sources might be an increasingly viable path to decarbonising industry. Geopolitics, faster-than-expected growth in renewables and new technology are all doing their bit to make this possible. As with so much of the carbon agenda it may alter the very concept of the traditional cement production line or at least the speed of change. Just imagine how a future cement plant might look, decked out with a electrical micro-grid, a heat battery, an oxy-fuel kiln, a carbon capture unit and either a chemical plant or gas pipeline junction. Will it happen? Who knows… but it is an exciting time for the cement sector.

Greece: Titan Cement Group has appeared on carbon disclosure organisation CDP's A List for corporate transparency and climate impact mitigation. The company achieved an A- for water security. Titan Cement Group says that the recognition aligns with its 2026 Green Growth strategy.

Titan Cement Group reduced its CO₂ emissions by 10% between 2020 and 2023. In 2023, it commenced construction of the 1.9Mt/yr IFESTOS carbon capture and storage project.

North Macedonia: Titan Cement Group subsidiary Cementarnica USJE has secured the approval of its shareholders to take two new loans. In a submission to the Macedonian Stock Exchange, the company said that it plans to take one loan of between Euro9m and Euro18m from Titan Global Finance, and another of not more than Euro9m from Sharrcem Kosovo.

Taiwan Cement has just commissioned a 107MWh energy storage project at its Yingde plant in Guangdong province, China. Subsidiary NHOA Energy worked on the installation and has been promoting it this week. The battery storage works in conjunction with a 42MW waste heat recovery (WHR) unit, a 8MWp solar photovoltaic unit and a proprietary energy management system. It is expected to store about 46,000MWh/yr of electricity and save just under US$3m/yr in electricity costs.

NHOA Energy, formerly known as Engie EPS before Taiwan Cement bought a majority stake in it, claims it is one of the largest industrial microgrids in the world. We can’t verify this for sure, but it is definitely large. For comparison, the 750MW Vistra Moss Landing Energy Storage Facility in California often gets cited as the largest such facility in the world. This is run by a power company, as are many other large battery energy storage systems. In its annual report for 2022 Taiwan Cement said it was planning to using NHOA’s technology to build seven other large-scale energy storage projects at sites in Taiwan including its integrated Suao, Ho-Ping and Hualien cement plants.

The aim here appears to be supplying renewable electricity to the national grid in Taiwan. Taiwan Cement is diversifying away from cement production, with an aim to derive over 50% of its revenues from other activities besides cement by 2025. In 2022 cement and concrete represented 68% of its sales, while its electricity and energy division, including power supply and rechargeable lithium-ion batteries, represented 29%. The company is also not using its own batteries at the Yingde plant. Instead it is using lithium iron phosphate batteries supplied by Ningde Times. This is worth noting, as the cement producer’s batteries are used in vehicles.

Global Cement regularly reports news stories on cement plants that are building photovoltaic solar power arrays. However, so far at least, energy storage projects at scale have been rarer. One earlier example of an energy storage system loosely associated with a cement plant includes the now decommissioned Tehachapi Energy Storage Project that was situated next to the Tehachapi cement plant in California. That project tested using lithium ion batteries to improve grid performance and integrate intermittent generation from nearby wind farms. It is also worth noting that Sumitomo Osaka Cement’s sister company Sumitomo Electric is one of the world’s larger manufacturers of flow batteries, although no installation at a cement plant appears to have happened yet. In simple terms, flow batteries are an alternative to lithium ion batteries that don’t store as much energy but last longer.

More recently, Lucky Cement in Pakistan started commercial operation of a 34MW solar power plant with a 5.59MWh energy storage unit at its Pezu plant in Khyber Pakhtunkhwa in late 2022. Reon Energy provided the equipment including a lithium-ion based battery approach to the storage. Then, in March 2023, Holcim US said that it was working with TotalEnergies to build solar power capacity and a battery energy storage unit at the Florence cement plant in Colorado. TotalEnergies will install, maintain and operate a 33MW DC ground-mounted solar array and a 38.5MWh battery energy storage system at the site. Operation of the renewable energy system is expected to start in 2025.

Away from electrical batteries, the other approach to energy storage at cement plants that has received attention recently from several quite different companies has been thermal batteries. The two prominent groups using them at different scales are Rondo Energy and Synhelion. The former company has developed its Heat Battery technology, which uses refractory bricks to absorb intermittent renewable energy and then supply the energy back as a steady stream of hot gas for use in a cement plant mill, dryer, calciner or kiln. Both Siam Cement Group (SCG) and Titan Cement have invested in Rondo Energy. In July 2023 SCG and Rondo Energy said that they were planning to expand the production capacity of a heat battery storage unit at a SCG plant to 90GWh/yr. Synhelion, meanwhile, has been working with Cemex on using concentrated solar power to manufacture clinker. It achieved this on an ‘industrially viable scale’ in August 2023. It has since been reported that the companies are working on building a small scale industrial plant at Móstoles near Madrid by 2026. Crucially for this discussion though, the process also uses a thermal energy storage unit filled with ceramic refractory material to allow thermal energy to be released at night, and thus ensure continuous operation.

The examples above demonstrate that some cement companies are actively testing out storing energy at scale. Whilst this will not solve the cement sector’s process emissions, it does potentially start to make using renewable energy sources more reliable and reduce the variable costs of renewable power. Whether it catches on remains to be seen. Most of these kinds of projects have been run by power companies and that is where it may stay. It is instructive to note that Reon Energy was the only company to state that its battery-based energy storage system has a life-span of 8 - 12 years. Our current vision of a net-zero future points to high electrical usage but it may be shaped by how good the batteries are… from our phones to our cars to our cement plants.

For more information on Rondo Energy read the January 2023 issue of Global Cement Magazine

Greece/Germany: Greece-based cement producer Titan Group and Germany-based Orcan Energy have entered a partnership to explore the development and deployment of Orcan’s innovative modular waste heat recovery (WHR) solutions across Titan’s international cement production base. Orcan’s solution converts cement process waste heat into electricity that it says can accelerate decarbonisation while reducing operational costs. As a first step, the partners will undertake an assessment of where Orcan Energy's WHR systems can be applied across Titan's facilities. The study will encompass a thorough pilot site evaluation, starting at several plants within the group. The initial focus will be on recovering waste heat from pre-heaters and clinker coolers.

Samir Cairae, Chief Technology Officer at Titan said “The collaboration with our waste heat recovery partner Orcan Energy has the potential to transform waste heat into zero-carbon clean energy, with a novel but well-proven modular approach."

Andreas Sichert, chief executive officer at Orcan Energy, said “We are thrilled to partner with Titan to use its vast and valuable waste heat resources. Our technology will help not only to reach the group’s extraordinary decarbonisation ambitions but also to significantly save electricity expenses. Our modular approach will allow Titan to flexibly respond to outside changes in uncertain times.”

Look out for an interview with Orcan Energy in the forthcoming November 2023 issue of Global Cement Magazine