Displaying items by tag: US

US cement consumption may have disappointed some in the first quarter of 2013 but solid growth lies ahead, according to the Portland Cement Association (PCA). Just how solid that growth will be remains open to interpretation.

PCA chief economist Ed Sullivan forecast 8% growth in cement consumption at the start of 2013. Now's its been halved to just 4%. Yet he's standing by the hint of good news ahead, upping the growth from 2014 to 9.7%.

Figures from the major US cement producers present a mixed picture. The major multinational cement producers mostly suffered from the weather in early 2013. Lafarge saw its cement sales in North America drop by 23% year-on-year for the first half of 2013 to 4.4Mt from 5.7Mt in the same period of 2012. Cemex's cement sales in the US rose by 3% but no specific figures were released. Holcim's cement sales in North America fell by 7% to 5Mt from 5.4Mt. HeidelbergCement's cement sales in the North America grew by 5% to 5.7Mt from 5.4Mt.

Of the rest, Texas Industries reported a rise in cement shipments of 29% to 2.23Mt from 1.73Mt for the six months to the 31 May 2013. Titan saw sales in the US rise by 10% to US$258m.

Preliminary United States Geological Survey data for June 2013 suggests that the increase in portland and blended cement shipments in the US slowed in the first half of 2013. In 2011 32.1Mt were shipped, in 2012 37.0Mt were shipped and in 2013 37.2Mt were shipped.

Meanwhile the construction figures US Department of Commerce mostly suggested growth but not without the odd jitter. Construction spending fell slightly in June 2013. Total construction spending adjusted seasonally fell by 0.4% to US$869bn due to a fall in non-residential construction. Since then though the July 2013 figure hit US$901bn, the highest since June 2009.

Accordingly, in his forecast Sullivan pins his hopes on the residential sector in the near term. It has seen consistent growth since October 2012. However other industry commentators, like the American Institue of Architects, have focused on poor growth in non-residential construction.

Let's hope Sullivan's got it right.

US: Ash Grove Cement Company has announced that Stuart E Tomlinson has joined the company as its vice president of manufacturing for the Midwest region and will be based in the company's home office in Overland Park, Kansas. He join will Ash Grove on 15 August 2013 and replaces Edwin Pierce, who will retire on 31 December 2013.

"Stu is a cement industry veteran and he possesses more than three decades of experience," said Ash Grove's senior vice president of manufacturing. "He is an industry leader and will be an important part of the Ash Grove leadership team."

In his new role, Tomlinson will direct Ash Grove's cement operations in the Midwest region, which includes four cement manufacturing plants in Chanute (Kansas), Foreman (Arkansas), Louisville (Nebraska) and Midlothian (Texas).

US: Texas Industries (TXI) has announced that its board of directors has named Tom Ransdell as its chairman of the board effective from 18 June 2013. Ransdell has been an independent director of TXI since 2005 and has many years of experience in the construction materials industry. Ransdell now fills the position of chairman created by the untimely death of Bob Rogers on 11 June 2013.

Rogers was the son of the founder of TXI, Ralph Rogers, and was CEO of the company from 1970 until 2004 when he retired. From 2004 until 11 June 2013 he served as chairman of the board of TXI.

TXI is the largest producer of cement in Texas and a major cement producer in California. TXI is also a major supplier of construction aggregate, ready-mix concrete and concrete products.

It's been an expensive week for the US cement industry in terms of environmental infringements. First, the Environmental Protection Agency (EPA) announced that Cemex has agreed to pay a US$1m fine for nitrogen oxide (NO_x) emissions at its Lyons cement plant in Colorado. Then Lehigh's Glen Falls plant was fined US$50,000 by the state of New York for polluting the Hudson River.

With new NESHAP and MACT environmental regulations from the EPA in place for 2013, one thought that occurs is how long it will take for the new standards to sink in. For example, the lead-time for both of the cases we have reported upon this week was several years at least. The complaint against Cemex referred to a period from 1997 to 2000, when the plant was operated by Southdown. Lehigh's fine arose from an inspection carried out in April 2010.

The EPA hopes that its latest changes will cut US cement industry emissions of mercury by 93%, hydrochloric acid by 96%, particulate matter by 91% and total hydrocarbons by 82%. After years of haggling between the Portland Cement Association and the EPA, even the latest round of regulations received a reprieve until September 2015, with the option to ask for a year's extension. So, if the lead times from the Cemex and Lehigh fines are indicative, contravening cement plants might not be facing fines relating to the current NESHAP or MACT regulations until around 2023 - 2026. Of course by this time, the regulations governing emissions will probably have changed again.

Given the shifting backdrop of US environmental regulations, many of the pertinent environmental presentations at last week's IEEE-IAS/PCA Cement Conference in Orlando, Florida, were of great help to US cement producers. Among these were two presentations by John Kline, who firstly gave an overview on the hot-topic of mercury emissions from cement kilns. He singled out the difficulties in comparing cement kilns to power plants in terms of mercury as cement plants are far more complicated, with more input materials. Kline also delivered a second presentation comparing selective catalytic reduction (SCR) for removal of NOx to selective non-catalytic reduction (SNCR) in cement plants. Those at the conference who attended Carrie Yonley's presentations were given a helpful and concise review of the often-conflicting regulations for cement plants, which she bravely attempted to give in just 16 minutes.

Despite the challenges of adhering to new environmental regulations, the mood at the 55th IEEE-IAS/PCA Cement Conference was one of general optimism for the future of the US cement industry. A full review of the conference can be found here.

US: The board of directors of Holcim (US) has appointed Filiberto Ruiz to serve as the company's president and chief executive officer. Ruiz's appointment also includes serving as president and chief executive officer of Aggregate Industries US, a Holcim Group Company.

Additionally, Bernard Terver, currently a member of the Holcim Ltd Executive Committee, formerly president and chief executive officer of Holcim (US) and Aggregate Industries US, has been named chairman of the board.

Ruiz has served as the company's deputy chief executive officer since August 2012 and has been with the company for more than 26 years, holding a range of general management, manufacturing and sales and marketing positions both within and outside of the US.

Terver has been president and chief executive officer of Holcim (US) since October 2008 and Aggregate Industries US since 2010. He has more than 30 years' experience in the cement and mineral components industry both in the US and internationally.

US: Eduardo Garcia has joined Loesche America to support the sales and marketing team for the South American market.

Garcia holds a bachelor's degree in mechanical engineering and a MBA with a

concentration in supply chain management. His prior experience has been within the cement industry with Cemex in Venezuela and more recently for Holcim Group Support in the US. In his previous positions Garcia's responsibilities ranged from contract negotiation of major capital projects, to the operation and maintenance of cement plants and cement marine terminals.

At Loesche America Garcia will responsible for aiding in the definition and execution of sales and marketing strategies to further increase the sales potential in South America. Garcia joined Loesche America in 2012.

Forget Europe! The US cement industry is back in the game and could be looking forward to growth of 8.1% in cement consumption, according to a new forecast from the Portland Cement Association (PCA). This compares to a growth of 6% in consumption the PCA predicted in the autumn of 2012 in the shadow of the US 'fiscal cliff'.

The new forecast is based upon PCA research that estimates that total residential housing starts will reach 954,000 units in 2013. To give an idea of how badly the 2007 financial crisis hit the US residential housing market, according to US Census Bureau data in 2005 a total of 2,068,300 total housing start units were recorded. In 2007 this fell to 1,355,000 units. By 2009 this levelled out at 554,000, the lowest figure since at least 1960. A loose comparison with Spanish cement consumption in 2012 is worth noting here, when it too hit levels not seen since the 1960s.

The PCA's report predicts US cement consumption of 78.5Mt in 2013. As we pointed out in our overview of the US Cement Industry in the May 2012 issue of Global Cement Magazine, in 2006 the cement consumption of the United States was 122Mt. When the financial crisis hit, consumption nearly halved to 67Mt in 2009. The prediction for 2013 is a great improvement but the levels of 2005 are still a long way off. Currently, the Global Cement Directory 2013 places US cement production capacity at 114Mt/yr.

Other encouraging signs for the US cement industry include the sale of two Lafarge plants to Eagle Materials in September 2012 and less industry anxiety over US Environmental Protection Agency (EPA) emissions legislation. Lafarge choosing to sell plants in Missouri and Oklahoma with the US market starting to recover suggests that the French producer may have had its doubts. Yet Eagle Materials certainly thought the plants were worth the price tag of US$446m.

In summary the signs are broadly positive for the US cement industry at the start of 2013 although the dizzy heights of consumption of the early 2000s seem a long way off. US cement producers may take comfort from recent news stories from Beijing about efforts to contain air pollution from a cement plant. Hopefully for them it will be a case of 'been there, done that'.

US: Gregory M Scott has become the president and chief executive of the Portland Cement Association (PCA), effective from 2 January 2013. Scott joined the PCA in January 2012 as the senior president of government affairs and was promoted to president in September 2012.

Scott holds a background in trade association leadership with legislative campaigns on federal transportation, environmental and energy issues. Most recently he served as executive vice president and general counsel for the National Petrochemical and Refiners Association (NPRA) in Washington, DC. Prior to joining the NPRA, Scott served as vice president of National Strategies, Inc, a trade association representing CEOs of Fortune 100 firms on corporate finance and tax issues.

He began his career serving on the staff of Senator Timothy E Wirth. From 1991-2008 Scott was a partner/member of Kelley Drye Collier Shannon, where he gained extensive expertise in petroleum refining and motor fuel marketing as well as legislative and regulatory issues.

Scott received his Bachelor of Arts degree from Colorado College in Colorado Springs and a law doctorate from the American University's Washington College of Law in Washington, DC.

US: On 7 December 2012, The Monarch Cement Company elected Steve Sloan to serve on the board effective immediately to fill the unexpired term of independent director Richard N Nixon, whose resignation was effective 31 October 2012.

Sloan, aged 51, moves to the board of the cement firm with 17 of years experience in the aggregate and ready-mixed concrete industry. He has served for many years as the President and CEO of Midwest Minerals, Inc, headquartered in Pittsburg, Kansas. His current responsibilities include oversight of the financial, production, sales and regulatory affairs of Midwest Minerals' ready-mixed concrete plant and 19 aggregate quarry operations.

Monarch said that Sloan has the experience and skills to provide exceptional insight and judgment relative to corporate governance, corporate strategy, budgeting, banking, financial reporting, administrative functions and risk management.

Sloan will be a non-employee member of the board and will participate in the board's compensation policy and practices for non-employee directors. His term as an independent Class I Director will expire at the Annual Meeting of Shareholders on 9 April 2014.

US: The Portland Cement Association (PCA) has announced that its board of directors has elected Cary O Cohrs, current president of American Cement Company, to be its new chairman during the association's autumn board meeting in Washington, DC. Cohrs succeeds Aris Papadopoulos of Titan America. John Stull, president and CEO of Lafarge North America Inc, was elected vice chairman.

"It is not only a pleasure but a great honour to serve as chairman of the board," Cohrs said. "We may be just beginning to emerge from the recession, but the prospects for cement and concrete are incredibly positive. With our shift in leadership from Skokie to Washington comes a greater focus on advocacy and government affairs. But we also must maintain our focus on national and local promotion initiatives and continue to drive gains in both market share and market size."

Cohrs has decades of experience in the cement industry. In 2000 he was appointed vice president of operations for Florida Rock Industries, where Cohrs also served as plant manager and construction manager. He also was a corporate project manager for Essroc Materials Inc, responsible for the installation and commissioning of capital projects in six cement plants and two grinding plants.