Displaying items by tag: Upgrade
Pakistan: Gharibwal Cement has started commercial operation of a 250t/hr vertical cement mill for grinding cement. It says it is the single largest cement grinding mill in the country. The cement producer operates a 2.1Mt/yr integrated plant at Ismailwal in Chakwal.
Saudi Arabia: GE has struck a deal with Saudi Cement to upgrade three GE 6B gas turbines at Saudi Cement’s Hofuf plant with its Advanced Gas Path (AGP) product. The AGP upgrade is intended to increase the combined output of the three turbines by 16.9%. The upgrade should help Saudi Cement increase power output and efficiency while reducing the need to draw power from the local power grid. No value for the deal has been disclosed.
Bangladesh: LafargeHolcim Bangladesh has replaced the belt of a 17km conveyor that transports limestone from a quarry in Meghalaya in India to its Surma cement plant in Bangladesh. The upgrade project was carried out in two phases with the latest finished in mid-April 2018, according to the Daily Star newspaper. The belt was replaced to reduce noise from the system. It was first built in 2004.
Turboden provides update on waste heat recovery projects for cement plants in Turkey, Switzerland and Italy
15 May 2018Italy/Switzerland/Turkey: Turboden has released information on its latest waste heat recovery (WHR) projects using its ORC turbogenerator for cement plants in Turkey, Switzerland and Italy.
In Turkey CTP Team and CTN Group have signed an order with Turboden for the supply of a 7MW ORC WHR unit with air cooled condenser to be installed in Çimko Çemento Narli’s plant. Turboden says that since the plant is located in an area where there is no water available for the cooling system, the ORC technology offer advantages over steam technology.
In Switzerland CadCime SA and LafargeHolcim have ordered a 1.3MW WHR unit that recovers heat from the existing pressurised water circuit, used for the district heating network. The order is the third from LafargeHolcim for an ORC unit from Turboden.
In Italy a 2MW WHR plant with direct heat exchange is being installed at Cementi Rossi’s plant. Start-up is schedule for the second quarter of 2018. This project received an award from the European Commission under the framework of Horizon 2020, whose main objective is to develop new solutions to recover waste heat in energy intensive industries such as cement, glass, steelmaking and petrochemical and transform it into electric energy.
India: Sanghi Industries has received environment clearance for an upgrade to its cement plant at Sanghipuram, Kutch district in Gujarat. The unit’s clinker production capacity is being raised to 7.5Mt/yr from 3.5Mt/yr, according to the Times of India newspaper. Its cement production capacity is being increased to 8.6Mt/yr from 4Mt/yr. The US$194m project also involves building a cement grinding plant at Surat. The project is expected to be completed in 2020.
Spain: The Port of Alicante is undergoing a Euro3m upgrade to build a new dock that can support larger vessels. Once completed the upgrade will allow ships with a length of up to 240m to dock, according to the Diario Informacion newspaper. Previously the port could only support ships of up to 165m. The site processes large volumes of cement and clinker and dust mitigation measures are also being installed.
Philippines: Austria’s Starlinger has installed its 300th conversion line for Ad*Star bags at Sakomoto International Packaging’s plant in Caloocan City near Manila. The ad*starKON line was delivered as part of two sack conversion lines for the client. Sakomoto International Packaging supplies the local cement industry with Ad*Star sacks made of polypropylene fabric.
Paraguay: President Horacio Cartes has inaugurated a kiln upgrade to Industria Nacional del Cemento’s (INC) Vallemi cement plant. The project has converted the unit’s third production line to petcoke usage from fuel oil, according to La Nación newspaper. The upgrade work cost US$45m. The plant has three production lines but only one is used.
Rwanda: Upgrade work at Cimerwa’s plant at Bugarama has led to local cement prices rising by up to nearly 50%. The plant has been shut for nearly a month for improvements to its mill, heat exchanger bypass, clinker cooler plate, bag filter and limestone weigh feeder, according to the New Times newspaper. However, the work has been delayed by bad weather and delays waiting for imported parts to arrive.
The total cost of the upgrade project is US$3.3m. An unnamed German contractor has been involved with the work. The plant has a nominal production capacity of 0.6Mt/yr but it currently produces 0.5Mt/yr. Normal supply from the plant is expected to resume by the end of May 2018.
Pakistan: GE Power has won a contract to design, manufacture and deliver a 132/6.3kV air-insulated switchgear (AIS) grid station to support a new production line being built at Power Cement’s plant in Nooriabad. The project is expected to be completed in early 2019. It will supply the cement plant with a reliable electricity supply from the Hyderabad Electric Supply Company.