Displaying items by tag: grinding plant

Chile: Spain’s Cemengal has been confirmed as the supplier of a mill for Cementos Melón’s grinding plant at Punta Arenas. The unit will use a Plug & Grind Xtreme modular grinding plant. The contract includes all the mechanical, electrical and automation equipment required for a 0.3Mt/yr modular ball mill and a classifier. Cemengal will deliver the mill by the end of 2019 to allow first cement and commissioning of the plant in the first quarter of 2020.

Philippines: Republic Cement Services plans to commission two cement grinding mills in 2019 at a cost of US$20m each. Once completed the company will have a cement production capacity of around 9Mt/yr, according to GMA News. President Nabil Francis also said that the company would need more clinker for the mills. This could either be sourced locally or from imports.

Sri Lanka: An unnamed Chinese cement producer plans to build a new cement plant at the Hambantota Export Processing Zone. Deputy Minister of Development Strategies and International Trade Nalin Bandara said that this is the first time a Chinese cement company has entered the local market directly. Land allocation environment assessments for the project have been completed. The Chinese company will source 40% of raw material locally and this figure is intended to increase gradually. Production at the site is scheduled to start in May 2020.

Iraq: Pakistan’s Attock Cement has completed civil, mechanical and electrical construction work on its grinding plant at Basra. The unit is now ready for commissioning. The company is currently obtaining permission to import clinker. Once granted the company will start importing clinker and commence trial production at the plant. The producer first announced its intention to build the plant in 2013.

Bangladesh: MI Cement plans to install a sixth line at its grinding plant at West Mukterpur in Munshiganj. It will add a new 8400t/day grinding unit bringing the site total production capacity to 19,400t/day. The project cost will be around US$70m. Commercial production at the new unit is scheduled to start in January 2021.

Germany: Spenner has ordered a grinding plant from Christian Pfeiffer to be built at its main site in Erwitte. The unit will include a Ø 4.4 m x 14.0 m ball mill and a QDK 187-Z cross-flow rotating cage separator. In addition to the grinding plant, the engineering, procurement and construction (EPC) project also includes the planning of steel and concrete constructions as well as electrical switchgears.

Christian Pfeiffer is also responsible for the manufacture, delivery and optimum coordination of all associated components such as filter systems, bucket elevator, fans, chutes, samplers, reject transport and additional silos for additives. Staff training and performance test procedures carried out by the Christian Pfeiffer employees on site are also part of the commissioning of the plant.

Turkey: YD Madencilik, part of Üstyapi Insaat Group, has ordered two grinding plants from Germany’s Christian Pfeiffer for a new cement plant in the Düzce region. Christian Pfeiffer will supply two parallel grinding plants, consisting of a roller press (2x 1450kW) and a ball mill (Ø 4.0 x 13.0m, 3200kW), supplemented by a KS200 static separator and a TFS 325-Z twin feed separator.

Each of the two plants ensures a production of 210t/hr of ordinary Portland Cement. Alternatively, the two grinding plants can also be operated separately to allow production of different types of cement. It is also possible to operate the roller presses or the ball mills in single mode. Delivery of components for the plants started in late 2018 and they are scheduled to be completed by the end of may 2019. Christian Pfeiffer previously worked with YD Madencilik in 2015.

Peru’s been the place over the last week with news reports of new production capacity and its targeting as a key export market by Vietnam.

Local press reported this week that three new cement grinding plants are planned to start production in 2019. Cemento Inka plans to build a 0.6Mt/yr grinding plant at Ica near Pisco. It also plans to upgrade the kilns at its plant at Cajamarquilla near Lima. Then Mixercon, a ready-mix concrete firm, wants to spend US$20m towards building two new plants in northern Lima, also in 2019. It also has plans to open distribution centres around the capital too.

For a local industry generally dominated by local often family-controlled producers this is quite a change. The larger companies – Pacasmayo, UNACEM and Yura – normally dominate the headlines and the market here. Unsurprisingly then that Pacasmayo and Yura also have upgrades planned for their plants in 2019 too.

Changes to capacity started in late May 2018 when Salaverry-based importer Invecem was said to be buying equipment for a 0.25Mt/yr grinding plant. Then things really started moving when Unacem bought Cementos Portland (Cempor), a joint venture between Chile's Cementos Bío Bío and Brazil’s Votorantim Cimentos. The foreign companies were planning to build a plant near Lima but the project was delayed by a legal battle over environmental issues intitiated by Unacem. This was followed by Cal & Cemento Sur (Calcesur), a subsidiary of Grupo Gloria, announcing that it was going to add a new production line to its cement and lime plant in Puno.

With this level of interest in grinding plants going on it’s unsurprising that Vietnam, a major exporter of cement, has taken an interest. Imports of cement to Peru rose by 65% year-on-year to 0.94Mt in the 12 months from December 2017 to November 2018 from 0.57Mt in the same period previously. Imports of clinker rose by 37% to 0.78Mt from 0.57Mt. This compares to a rise of 21% to 0.61Mt in cement imports in 2017 and a fall of 1.2% to 0.51Mt in 2016. In the 12 months to the end of November 2018 most of that imported cement (81%) came from Vietnam followed by 14% from China and 3% from Mexico. Clinker imports have been more varied with 39% from South Korea, 31% from Vietnam, 19% from Ecuador and 11% from Japan. The general situation for the clinker producers has been a slight increase in cement production to 10Mt for the 12 months to the end of November 2018 and slightly higher increases in despatches.

So, it looks like an apparent cement demand is up in Peru and the importers are rushing to meeting demand. The question, then, is why haven’t the clinker producers announced projects to squeeze out the grinders? As mentioned above Pacasmayo and Yura have upgrades planned but nothing really large seems to be coming yet. Also, given the tough time Cempor was given by the local companies what kind of opposition are the new projects by Cemento Inka, Mixercon and Invecem likely to face? The country’s gross domestic product (GDP) growth rate is below the glory days of the 2000s when it topped 6% but it is still one of the strongest in South America with 3.8% forecast for 2019 by the World Bank. This is the country in the region to watch in 2019.

Ivory Coast: China’s Tianjin Cement Industry Design & Research Institute says that it received the provisional acceptance certificate (PAC) from an unnamed customer for a grinding plant project in late November 2018. Commissioning, first cement production and project sign-off was received for the two lines. Cimasso, a subsidiary of Cim Metal Group, reported first cement production at its new 2.6Mt/yr grinding plant Bobo Dioulasso in November 2018.

Peru: Three new cement grinding plants are planned to start production in Peru in 2019. Cemento Inka plans to invest US$25m towards opening a 0.6Mt/yr cement grinding plant at Ica near Pisco in late 2019, according to the Gestión newspaper. It also plans to update the kilns at its unit in Cajamarquilla. Mixercon plans to invest US$20m towards building two new cement plants in northern Lima. These new plants should open during the second half of 2019. Mixercon also intends to open at least one more distribution centre in Lima. Cementos Pacasmayo and Cemento Yura also have upgrades planned to their plants in 2019.