Global Cement News

Iraq/Iran: Following a similar move by Turkmenistan, Iraq will stop importing Iranian cements from 1 July 2013, according to Sadeq Sava'edi, the deputy head of Khuzestan's Cement Exporters Union in Iran. Iran currently exports 20,000-30,000t/day of cement to Iraq.

Sava'edi said that the move aims to boost Iraq's domestic cement production, according to the ISNA News Agency quoted. He further said that political and security issues were also influential in the decision.

The news from Iraq, which is Iran's largest destination for cement exports, came as Mohammad Fatemian, an official with the Iranian Industry, Mine, and Trade Ministry said that Iran plans to export 18.5Mt of cement in the current Iranian calendar year, which ends on 20 March 2014. Iran's cement and clinker exports stood at 16.5Mt for the year to 20 March 2013, exporting 11.85Mt of cement and 1.79Mt of clinker.

Iran produced over 70Mt of cement in the past Iranian calendar year, according to cement industry officials. Capacity is expected to reach 110Mt/yr by 2015.

Iran exported cement to 24 countries including Iraq, Azerbaijan, Turkmenistan, Afghanistan, Russia, Kazakhstan, Kuwait, Pakistan, Qatar, Turkey, the United Arab Emirates, Georgia, Oman, India and China in the past Iranian year.

China: Top global cement producer Lafarge said on 5 June 2013 that it will continue to invest in China, despite overcapacity issues that have plagued the cement industry for years. Bruno Lafont, chairman and chief executive officer of Lafarge, said the company will invest in China using a 'value-growth' model.

Lafont said that Lafarge is likely to invest more in research, production and creating new partnerships in China. He said that the company will prioritise its existing position in Southwest China, although it may expand to other parts of the country. Lafarge expects to earn income of US$32.6m in China by 2015, according to Chen Mei, vice president of Lafarge Shui On Cement.

Lafarge has mainly operated in less developed regions in southwest China since it entered the Chinese market in 1994. Lafont said that China's overcapacity issues have appeared in other growing markets before, adding that inefficient and unsustainable players will eventually be phased out.

Just 69.4% of China's cement industry's capacity was used in 2012, according to a survey conducted by the China Enterprise Confederation.

Saudi Arabia: A second clinker line and a new power plant are being planned by Tabuk Cement in Saudi Arabia. The new 5000t/day cement production line will be designed, built and installed by Chinese company CDI, after winning the contract in a deal worth US$141m. Caterpillar is to provide a 30MW power plant, while Veolia won a US$9.5m contract to provide a new water treatment plant capable of processing 1500m3/day.

A combination of bank loans and the company's own resources will be the base for finance of this project, which is anticipated to be commissioned in the third quarter of 2015. If this is achieved, the total duration of the project would be just 26 months. Full commercial production is anticipated to start in the fourth quarter of 2015.

A cement shortage has been faced by Saudi Arabia in recent months. In April 2013 King Abdullah bin Abdulaziz issued an order to import 10Mt of cement into the country. At the same time, a Royal Directive called for new cement plants to be built in the Kingdom in order to make up the shortfall. Meanwhile, Eastern Province Cement Co. and Najran Cement have announced expansion plans and City Cement Company is currently trialling its new third production line.

ASEC Cement CEO Giorgio Bodo has cited security, fuel scarcity and general instability as the challenges facing cement producers in Egypt.

The comments came with the announcement that ASEC Minya had started clinker production at its 2Mt/yr Minya plant. In the news report ASEC congratulated itself on reaching clinker production within 28 months. Construction originally began in December 2010, just before the Egyptian Revolution of early 2011 occurred.

Bodo's comments will come as no surprise to delegates of the recent Global CemTrader conference which took place on 23 – 24 May 2013 in London, UK. In his presentation on current political unrest in the Arab countries and the implications for the cement industry, Bodo outlined seismic changes to the Egyptian cement market. As per his comments with the Minya announcement, challenges included the loss of fuel subsidies, fuel shortages, oversupply of cement and a decline in export prices. However, the overall picture was a mixed one. Bodo expected growth to be driven by growing political stability, increased government and private-sector spending, new development projects coming on-line, new export opportunities and other reasons.

Meanwhile, battles over the energy costs and supply in Egypt became public this week when Jose Maria Magrina, the CEO of Arabian Cement Company (ACC) implored the government to help cement producers move away from using natural gas, by removing operating licenses and speeding up the granting of environmental permits. Around the same time a member of the Federation of Egyptian Industries revealed that the government plans to increase the price of natural gas by over 75% for cement producers by 2016. Eventually the cement industry will be expected to source its energy needs independently.

Misr Cement announced in May 2013 that it too was preparing to use coal following a 14-hour shutdown of its kilns due to a shortage of mazot (heavy duty fuel oil). Figures with the ACC release stated that energy shortages have caused the cement industry in Egypt an effective loss of 20% (3.7Mt) of its production capacity since February 2013, with a 25% loss for ACC (350,000t). Suez Cement has also confirmed that it too has cut production by 20 - 30% so far in 2013. ¬

Unsurprisingly in this situation the alternative fuels sector has shown considerable interest in Egypt as Dirk Lechtenberg, MVW Lechtenberg & Partner, reports in the June 2013 issue of Global Cement Magazine [LINK]. Agricultural waste such as rice straw has shown potential as an alternative fuel for cement kilns. Refuse-derived fuels present a harder challenge given competition from the informal economy scavenging through rubbish tips.

Despite the many problems facing local cement producers, Egypt's compound annual growth rate in expected to be 3% for the next five years. In addition it was recently announced by the Minister of investments that Brazilian investors intend to invest US$2bn into the local cement sector.

Nigeria: The Northern Cement Company of Nigeria has appointed of Alhaji Ibrahim Aminu as executive director (finance). He replaces Finn Arnoldsen. Alhaji Garba Muhammad Sarkin Kudu has been appointed as a non-executive representing Sokoto State Government on the board, replacing Alhaji Sani Garba Shuni. The appointments take immediate effect.

Alhaji Ibrahim Aminu, a chartered accountant aged 45, holds a Bachelor of Science Degree in Accounting from Ahmadu Bello University. He started his working career in 1991 with the Federal Civil Service Commission, Lagos and subsequently worked for the Nigeria Universal Bank, the Nigerian Security Printing & Minting Co, Nigerian Telecommunications Ltd and BUA Flour Mills, before joining the Cement Company of Northern Nigeria as financial director in 2010.

Alhaji Garba Muhammad Sarkin Kudu, aged 53, holds a Bachelor of Art Degree in History from Usman Dan Fodio University. He has held various roles with the Sokoto state government becoming the Permanent Secretary Ministry of Commerce, Industry and Tourism prior to his appointment with the Cement Company of Northern Nigeria.