Global Cement News

India: HeidelbergCement India has successfully completed and commissioned two projects in Damoh district in central India, with production starting today at both facilities. It has increased production at its Narsingarh, Madhya Pradesh, plant from 1.2Mt/yr to 3.1Mt/yr. In Imlai it has taken its cement capacity from 1Mt/yr to 2Mt/yr.

HeidelbergCement India said that the expanded capacity will enable the company to increase its market share in central India, where the company's brand 'mycem' is already a premium brand.

Ireland/UK: Lagan Cement and Quinn Building Products have dropped plans to form a joint venture (JV).

"Discussions have now concluded and both companies have decided not to progress further with the proposed joint venture," the companies said in a statement.

The two companies signed a Memorandum of Understanding December 2012 to explore the possibility of a JV between their cement and building products businesses based in Ballyconnell, Derrylin, Kinnegad, Belfast, Cork and Benelux. At the time, Quinn Manufacturing Group chief executive Paul O'Brien and his opposite number, Jude Lagan, said that the idea was to create a 'sustainable' independent Irish cement producer.

The decision follows the receipt of a package containing a bullet which was sent in the post to the Lagan's chief executive, Kevin Lagan. The bullet, which was sent to Lagan at his Belfast office, was accompanied by a message stating, "Quinn ... is this what you want".

"This is clearly an attempt to intimidate myself and the Lagan Group at a time when we are engaged in discussions with Quinn on combining our cement and building products businesses," said Lagan in a statement released on 14 February 2013.

Nepal: Nepalese cement plants are increasingly using their self-produced clinker for cement production in Nepal. In 2011 three cement manufacturers, Siddhartha, Bridge and Supreme, all based in the Lumbini Industrial Corridor, used to rely on clinker imported from India. Now, they produce more than 90% of the clinker that they require. These highlights show that areas of the country are slowly moving towards self-reliance on clinker.

According to cement producers quoted by the Katmandu Post, Nepal requires around 3Mt/yr of clinker. Of the total demand, only 18% is fulfilled by domestic production. With such demand, more domestic cement producers are starting clinker production. Sarbottam Cement, promoted by Saurav Group, and another cement factory of Dugar Group are also planning to start clinker production.

"There are a lot of hassles while importing clinker from India. If the industrial environment is improved, clinker import will not be required within the next three years," said Rajesh Agrawal, managing director of Argakhachi Cement. "It will save US$416.7m/yr."

In a bid to make the country self-reliant on clinker, the government recently decided to ban clinker imports within five years. According to the Industrial Promotion Board, domestic cement producers should either produce clinker on their own or manufacture cement by using clinker produced by Nepalese manufacturers after the imposition of the ban.

US: The US Environmental Protection Agency (EPA) has issued a rule called 
'National Emission Standards for Hazardous Air Pollutants for the Portland Cement Manufacturing Industry and Standards of Performance for Portland 
Cement Plants.'

The rule, published in the Federal Register on 12 February 2013 by Lisa P Jackson, US EPA Administrator, states, "On 18 July 2012 the EPA proposed amendments to the National Emission Standards for Hazardous Air Pollutants for the Portland Cement Manufacturing Industry and the Standards of Performance for Portland Cement Plants. This final action amends the national emission standards for hazardous air pollutants for the Portland cement industry."

"The EPA is also promulgating amendments with respect to issues on which it granted reconsideration on 17 May 2011. In addition, the EPA is amending the new source performance standard for particulate matter. These amendments promote flexibility, reduce costs, ease compliance and preserve 
health benefits."

"The amendments also address the remand of the national emission standards for hazardous air pollutants for the Portland cement industry by the United States Court of Appeals for the District of Columbia Circuit on 9 December 2011. Finally, the EPA is setting the date for compliance with the existing source national emission standards for hazardous air pollutants to be 9 September 2015."

Three of the big multinational cement producers - HeidelbergCement, Cemex and Italcementi - have already released preliminary reports for 2012. Here's what they tell us.

Geographically, performances in the Americas and Asia propped up balance sheets. Europe, however, continued to ruin the party in 2012.

In its Western and Northern Europe section HeidelbergCement saw a 3.9% decrease in sales of cement and clinker to 21.3Mt from 22.1Mt in 2011. However this was still higher than the sales in 2010 of 19.7Mt.

Cemex's Northern Europe section witnessed a 13% drop in overall net sales to Euro3.05bn. Its Mediterranean section did worse, with a 15% drop in net sales to Euro1.08bn. Both declines were similar to the falls in cement volumes in these regions. Italcementi watched its Central Western Europe region plummet by 16.1% to 16Mt.

To demonstrate the comparative exposure to Western Europe, 25% of HeidelbergCement's sale volumes came from Western Europe and 35% of Italcementi's sale volumes came from Western Europe. Cemex hasn't released any figures for sales of cement in its preliminary results but overall in cement, aggregates and concrete, 37% of its sales came from its two European regions.

HeidelbergCement noted that demand for construction materials remained stable in Germany and Northern Europe. However it weakened in the UK and the Netherlands. By contrast Cemex noted a decrease in cement volumes for the year in Germany although it became stable by the fourth quarter. For the UK it had the same experience as HeidelbergCement, with a similar downturn in France and Poland. In its Mediterranean region Cemex recorded a whopping 40% decrease in cement volumes. Although light on detail, Italcementi pointed out a 25% drop in cement consumption in Italy and a 8% drop in France and Belgium.

In November 2012 the European Commission forecast that gross domestic product (GDP) would fall by 0.3% in the European Union (EU) in 2012. Broadly in line with the national situations reported above, Germany's GDP is forecast to have risen in 2012; the UK's, the Netherlands', Belgium, Italy and Spain's GDPs looks to have fallen in 2012. Curiously though, both France and Poland were forecast to have improving GDPs in 2012. HeidelbergCement and Cemex's experiences suggest that this didn't happen in the French construction industry. The (next) light at the end of the tunnel for 2013 is that EU regional GDP growth is forecast to become positive again.

With Lafarge and Holcim due to release their annual report for 2012 in late February 2012, we'll revisit this topic in a few weeks time.