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Lehigh fined US$50,000 for historic pollution 24 April 2013
US: Lehigh Northeast Cement has been fined US$50,000 by the state of New York for pollution violations relating to historic cement manufacturing at the company's plant in Cementon, also known as Smith's Landing in the state of New York. The site is currently a cement grinding plant.
In assessing the fine, the Department for Environmental Conservation (DEC) agreed to suspend US$10,000 from the total if Lehigh submits clean up and repair plans in the summer of 2013. In 2008, Lehigh was fined US$50,000 for similar problems with cement waste leaking through groundwater into the river from two other sites nearby. The company did not meet all clean-up goals set at that time.
Under a settlement with DEC signed on 8 April 2013 by DEC Regional Director Gene Kelly, Lehigh agreed to submit plans to clean up the sites and halt future leaks. The company also agreed to start using 'low-mercury' water treatment chemicals in its wastewater treatment system and also to begin checking its wastewater for acidity and lead levels.
In return, the company will have additional time to reach river pollution limits set in a DEC pollution permit issued in June 2011. Lehigh had initially contested those limits, but agreed under the settlement to drop its objections.
Lehigh said that historically some of the leaky sites had been capped, while others had not been using 'then-approved or accepted procedures.' The company added that it was working 'to contain and treat the leachate, under guidance and approval from DEC,' including installation of collection basins, and a pump-and-treat system to lower acidity of water before it reaches the river.
India: UltraTech Cement has reported that its profit after tax for the year ending 31 March 2013 rose by 8.5% to US$489m from US$450m. Net sales rose by 10% to US$3.69bn from US$3.34bn.
Although the Aditya Birla subsidiary offered no explanation for its performance it did state in its financial results that the year had seen continuing pressure on input and logistics costs from increases in railway freight and diesel prices, although the price of imported coal had declined. Combined cement and clinker sales of grey cement remained flat at 40.7Mt.
For the fourth quarter of the 2012 -2013 year, UltraTech reported that its profit after tax fell by 16.3% year-on-year to US$134m from US$160m. Net sales remained flat at US$991m.
With the commissioning of new projects in 2012 -2013, the cement producer's production capacity has increased by 4% to 50.9Mt/yr from 48.8Mt/yr. In its report UltraTech mentioned projects it had initiated during the year including a 3.3Mt/yr clinker plant at Rawan in Chhattisgarh, a 1.55Mt/yr grinding unit at Hotgi in Maharashtra and a cement production capacity increase of 0.60Mt/yr at a plant in Gujarat.
Future projects include a 3.3Mt/yr clinker plant in Karnataka that is expected to start operation in the first quarter of the 2014 - 2015 financial year. A 2.9Mt/yr capacity expansion at Aditya Cement Works in Rajasthan, costing US$368m, is expected to be commissioned by March 2015.
In its outlook UltraTech predicted that long-term cement demand is likely to grow by over 8% in line with GDP growth, driven by housing demand and infrastructure development.
Lithuania: The Competition Council has blocked a sale of 51% of shares in Akmene Cement to the Betoneta group. The regulator concluded that the market share, which the potential buyer would obtain after the takeover, would be too large.
Subsequently, Concretus Materials, which sought to acquire 51% of Akmenes Cementas' shares and which, according to the panel, is part of Betoneta group, said that it had withdrawn its application for regulatory clearance and cancelled the deal on the acquisition of the cement manufacturer's shares.
Mexican cement group Cemex owns a 33.95% stake in Akmenes Cementas. Other shareholders include Simonas Vytis Anuzis with 13.67%, Olius Danyla with 13.55%, Arnoldas Mituzas with 12.76% and Edmundas Montvila with 9.8%.
Cemex agrees to pay US$1m fine for Lyons cement plant 22 April 2013
US: Cemex has agreed to pay a US$1m fine and to install controls to decrease its emissions of nitrogen oxide (NOx) at its Lyons cement plant in Colorado to resolve alleged violations of the Clean Air Act (CAA). The Environmental Protection Agency (EPA) had accused Cemex of illegally modifying its Lyons plant in a way that increased the amount of NOx the facility released.
"Today's settlement will reduce harmful emissions of nitrogen oxides, which can have serious impacts on respiratory health for communities along Colorado's Front Range," said Cynthia Giles, assistant administrator for EPA's Office of Enforcement and Compliance Assurance. She added that this could improve visibility at the nearby Rocky Mountain National Park.
The US Department of Justice, on behalf of the EPA, filed a complaint against Cemex alleging that between 1997 and 2000 the company unlawfully made modifications at its Lyons plant that resulted in significant net increases of NOx and particulate matter (PM) emissions. The complaint further alleges that these increased emissions violated the CAA's Prevention of Significant Deterioration and Non-Attainment New Source Review requirements, which state that companies must obtain the necessary permits prior to making modifications at a facility and install and operate required pollution control equipment if modifications will result in increases of certain pollutants.
As part of the settlement, Cemex will install 'Selective Non-Catalytic Reduction' (SNCR) technology at its Lyons facility, which is an advanced pollution control technology designed to reduce NOx emissions. This will reduce its NOx emissions by approximately 870 to 1200t/yr. The initial capital cost for installing SNCR technology is approximately US$600,000 and the cost of injecting ammonia into the stack emissions stream, a necessary part of the process, is anticipated to be about US$1.5m/yr.
HeidelbergCement takes control of Russian plant 19 April 2013
Russia: HeidelbergCement has increased its holding in the Russian cement company CJSC Construction Materials from 51% to 100%. The German cement producer did not disclose the cost of the acquisition.
"The purchasing of the remaining 49% in CJSC is another good example of our strategy of low risk bolt-on acquisitions," said Bernd Scheifele, chairman of the Managing Board of HeidelbergCement.
CJSC Construction Material, located in Sterlitamak in the Russian republic of Bashkortostan, has a cement production capacity of 1.8Mt/yr using a dry production process. It employs 760 people. HeidelbergCement acquired a 51% stake in the Russian cement company in the fourth quarter of 2010.