Displaying items by tag: Egypt

Egpyt: The Mexican cement giant Cemex has said it plans to invest US$100m to expand its operations in Egypt. The planned investments were discussed in a meeting between Sergio Menendez, President of Cemex in Egypt, and Yehia Hamed, Egyptian Minister of Investment.

The investment will allow Cemex to 'significantly improve its operations in Egypt and continue supporting the country's housing, commercial and infrastructure development, according to the company.

New environmental equipment will be installed to reduce emissions of pollutants and increase the use of alternative fuels. "Cemex is constantly providing industry-leading building solutions that help improve the well-being of the people of Egypt," said Menendez. "This investment is expected to support the sustainable development of Egypt for many generations."

Cemex said that more than 250,000t of waste have been processed into alternative fuels in Egypt since 2000. "In 2010 Cemex inaugurated a new US$12m dust filter equipped with the latest technology to reduce emissions in its Assiut cement plant," said Cemex.

Egypt: ASEC Minya (formerly the Arab National Cement Company), part of ASEC Cement, has started the production of clinker at its 2Mt/yr cement plant in Minya. Cement production at the US$360m plant is expected to start by the end of June 2013.

"We are extremely proud to have been able to see this project through to completion despite the challenging operational environment," said ASEC Cement CEO Giorgio Bodo. "Security issues, fuel scarcity and a general environment of instability resulted in major setbacks and required us to come up with creative ways of ensuring that the project did not come to a halt." Construction on the plant began in December 2010 but work was interrupted by the Egyptian Revolution in January 2011.

ASEC Minya will produce Portland Grey cement using limestone in Minya governorate. The plant has created 400 direct and 800 indirect jobs in Minya.

ASEC Minya will be connected to the national grid via a 42km transmission line that connects the plant to the Samalloot power station. A slow regulatory approval process will not allow the plant to have a connection to the electrical grid until the end of 2013 but in the meantime ASEC Minya has come up with a temporary solution with rented generators to provide power to the plant.

ASEC Minya is the second greenfield cement plant to be launched by ASEC Cement in five years. The first was Takamol Cement in Sudan, a 1.6Mt/yr plant that began production in November 2010.

Egypt: Jose Maria Magrina, chief executive officer of Arabian Cement Company (ACC), has asked the Egyptian government to help cement producers move to using coal and alternative fuels. In an announcement Magrina explained that ACC is ready to substitute all the natural gas used at its 5Mt/yr cement plant in Ain Sokhna to coal and refuse derived fuel (RDF) and had applied for the necessary government permits to do so on 14 March 2013. However until late May 2013 no answer had been received from the government.

"The investment needed to substitute natural gas or mazot (heavy duty fuel oil) with coal ranges from US$6-8m/Mt, while converting to RDF costs around US$8-12m/Mt. However for private companies to be encouraged to commit to such a huge investment, the government should look into incentivising this initiative by putting together a solid policy that includes governmental support," commented Magrina.

Magrina added that the government should remove the operating license fee imposed on new companies, as this was intended to cover the cost of subsidised natural gas, and that it should be granted an environmental permit. ACC is still waiting for the permit to use coal, which will replace 70% of its gas supply. Once the company is granted the permit, it will be ready to make the conversion by the fourth quarter of 2013.

Since February 2013, energy shortages have caused the cement industry in Egypt a loss of 20% (3.7Mt) in production capacity, while ACC has lost 25% (350,000t) of its cement production capacity in the same period. Losses of over 50% are expected during the summer of 2013. Until late 2010, the Egyptian government encouraged cement producers to switch to using natural gas. However, the current energy crisis has seen the government promote the use of coal and alternative fuels instead.

Yemen: Tribal gunmen have kidnapped two Egyptian cement plant workers. A Yemeni security official, quoted by the Associated Press, said that the tribesmen abducted the pair on 6 May 2013 in Abyan province and took them to an unknown destination at gunpoint.

The authorities are trying to find out the identity of the kidnappers and if there were any demands. Kidnapping of foreigners by tribesmen is frequent in Yemen, where hostages are used as bargaining chips to secure the release of Yemeni prisoners or to get cash.

Egypt: Suez Cement, Egypt's biggest cement maker by market value, has said that a lack of fuel supplies had forced it to cut production by as much as 30% so far in 2013. Two years of political upheaval have brought chaos to Egypt's economy and a lack of state funds and foreign currency is now disrupting imports of vital energy supplies.

"A lack of fuel supplies has cut our annual production of 12Mt/yr by 20-30% since the start of the year," said Mohamed Shanan, director of business development at Suez Cement, a subsidiary of Italy's Italcementi. "Any increase in (fuel) prices must be matched by an increase in cement prices," he told local press. He highlighted that fuel costs had doubled in the past three year while cement prices have grown by just 30%.

Long queues at petrol stations, protests at cooking gas shortages and ever more frequent power cuts point to a gathering fuel crisis in the North African country. Energy accounts for around half the cost of producing cement in Egypt.

Egypt: The Shura Council's housing committee, in Egypt's upper house of parliament, has suggested imposing mandatory pricing for the country's cement firms. The move follows recent rises in cement price of up to 25%.

"The Egyptian Competition Authority will be tasked with setting the price if the government approves the Shura Council's recommendation," said Atef Yacub, the head of Egypt's Consumer Protection Agency, to Al Ahramonline. He explained that the 'unjustified increase in cement prices' is the main reason behind the suggestion of the mandatory pricing. Yacub dismissed suggestions that energy price rises were solely responsible for the rises in overall cement prices.

In February 2013 the Egyptian government said that the price of fuel oil, which is widely used in energy-intensive local industries such as cement, would be increased by 50% to US$220/t.

One of the ironies of the on-going Eurozone crisis is that several of the affected multinational cement producers hold a presence in Egypt. Egypt, which has a population of over 80m and growing demand for cement, should be hauling these balance sheets out of a hole. Instead it teeters on the edge of one. The country, one of the few well-performing countries in Titan's 2012 results this week, came with a sting in its tail.

According to Titan, cement consumption in Egypt reached 'new highs' in 2012 justifying the group's new capacity. Although Titan declined to publish actual figures, it stated that turnover declined only slightly despite the greater total supply of cement in the market. Overall, Titan's Eastern Mediterranean region, which includes Egypt, saw turnover increase by 7% to Euro296m. Yet Titan's operating margins in Egypt were impacted by increases in energy costs. In addition the country's political and economic instability negatively affected the group's outlook there for 2013.

Italcementi commented too in its annual results about how much cement consumption grew in 2012. The Italian-based multinational stated that it grew by 5% from 2011 supported by the residential sector. Revenue grew in Egypt by 2% to Euro564m despite domestic sales volumes falling as much as 15%. As a whole, operating results were slightly lower than in 2011, partly due to the strong increase in the cost of energy factors, notably gas.

Titan and Italcementi are clearly both trying to play up their achievements in Egypt in otherwise dismal annual reports. Other players have no such compunctions.

Cemex encountered a 10% decline in sales volumes for 2012, half its Mediterranean region average of 19%. Lafarge reported that its sales were down by 5% in 2012 and its domestic volumes were down by 12%. It pointedly mentioned the impact of new cement production capacity on its sales. Cimpor in its third quarter results to September 2012 reported a 2% fall in sales volumes and a rise in turnover of 8% to Euro138m.

Looking back at Egyptian cement industry news stories on GlobalCement.com reveals two regular issues echoed by the annual reports: fuel concerns and labour unrest. This week is no exception, with the Egyptian government reacting to price rises related to energy input issues.

A question occurs. How much better would the Italcementi and Titan balance sheets be without the problems in Egypt? It's almost impossible to tell, but one solution would be to tackle energy supply issues by increasing the use of alternative fuels. This is covered by the Global CemFuels Conference & Exhibition that takes place on 11-14 March 2013 in Istanbul, Turkey. For more information and to register visit: www.cemfuels.com.

Egypt: Minister of Industry and Foreign Trade Eng. Hatem Saleh has said that the ministry is considering imposing of a levy on cement exports due to 'unjustifiable' increases in cement prices on the local market. In a press statement the Saleh added that cement prices had increased by 66% due to a 'remarkable' deficit in cement quantities.

Saleh pointed out that the 'exaggerated' price rises were 'inconsistent' with the recent increase of energy prices for cement plants imposed by the government. He said that the energy rise only represented up to 18% of the price increase seen. Saleh stressed that the Egyptian government will not ignore any manipulation of prices that add further burdens for consumers.

Egypt: Alexandria Cement continued producing cement during a recent hostage scenario. In a release to the Egyptian Stock Exchange the producer announced that on 14 February 2013 some subcontractors trapped a number of their management officials and Alexandria Cement's management, including the factory manager. The subcontractors were calling for permanent contracts.

Alexandria Cement informed the authorities. The hostages were freed on 17 February 2013. All of the accused workers were arrested. Throughout the situation Alexandria Cement continued to produce cement, although deliveries were halted during this period.

Egypt: Suez Cement has reported in a filing sent to the Egyptian Exchange that the cement sector in Egypt is facing a drop in natural gas supply below normal levels. However, Suez Cement indicated that deliveries at its plants were not affected due to the group's strategic inventory of clinker.

On 20 January 2013 the Ministry of Trade and Industry announced that it would increase prices of mazut, a heavy, low-quality fuel oil, for the cement and ceramics industries by 50% to US$225/t from US$150/t. This follows a threatened increase in the price of mazut in late December 2012 of 130% that the government exempted cement producers from. However, the government planned to increase the price of natural gas to US$6/mmBtu from US$4/mmBtu at the same time.