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Update on hydrogen use at cement plants, July 2024
10 July 2024Both Limak Çimento and Cemento Yura revealed plans to work with hydrogen this week. Additionally, Lhyfe and Fives signed a deal to sell decarbonised products and services to industries, including cement, covering hydrogen production to combustion.
Türkiye-based Limak Çimento said that it had successfully conducted a hydrogen-enhanced alternative fuel test at its integrated Anka plant near Ankara. As part of the project it blended hydrogen with an alternative carbon-neutral fuel and then operated the plant’s kiln at a 50% substitution rate. The cement company says that the trial achieved a world first by feeding the hydrogen-enhanced fuel directly into the calciner instead of the main burner in the rotary kiln. According to local press, Air Liquide supplied grey hydrogen for the test, although this could be switched to green hydrogen in the future. As a reminder, ‘green’ hydrogen is produced by the electrolysis of water using renewable energy sources. ‘Grey’ hydrogen is made from steam reforming using fossil fuels.
Limak’s wider ambition is to use hydrogen-blended alternative fuels at all of its cement plants by 2030. By doing so it aspires to reduce its CO2 emissions by 700,000t/yr. Its CEO Erkam Kocakerim remarked in mid-2023 that focusing on the carbon risks that energy-intensive industries might face exporting to the European Union (EU) paled in comparison to the potential payback from the green energy transition. At a climate change summit in mid-2023 organised by the United Nations and the Turkish government, he called for the Turkish Emission Trading System to be put into action as soon as possible, the creation of an updated renewable energy roadmap with renewable hydrogen, CCUS and renewable fuels, and the publication of a hydrogen and CO2 country atlas. At the same time, he stated that the local cement sector could meet the EU’s 2030 emissions targets through the increased uptake of alternative fuels and blended cements.
Meanwhile in Peru this week Juan Carlos Burga, the general manager of Grupo Gloria subsidiary Cemento Yura, told the Gestión newspaper that its cement plant near Arequipa is preparing to start a green hydrogen trial in 2025. The catalyst for this is a solar power unit at the site that is currently scheduled for commissioning in early 2025. Once it is ready then the plant’s hydrogen project can use the renewable energy source to manufacture hydrogen and inject small quantities of it to stabilise the burning process and reduce the amount of coal used.
By contrast the memorandum of understanding that Lhyfe and Fives announced this week looks like the pair are marking their territory in the hydrogen supply and equipment chain for heavy industry. As part of the agreement the companies are targeting the metals, glass and cement industries and some other selected industrial heating processes and applications in Europe and North America. France-based Lhyfe develops, builds and runs green hydrogen production plants both for external clients and itself. It operates one plant at Bouin in France and is building other plants in France and Germany. However, the output of these sites is low. In spite of this, it says it is set to become the largest producer of renewable hydrogen in France in 2024. Fives, well known as a cement equipment supplier, says it has been a “technological leader in hydrogen for over 50 years” and that it sells “the widest range of hydrogen-proven burners available on the market to serve all industries.” The Lhyfe-Fives agreement follows a similar deal between Air Products and ThyssenKrupp Uhde Chlorine Engineers in 2020.
Projects in West Asia and South America such as those discussed by Limak Çimento and Cemento Yura are not necessarily where one might expect them to be. Typically all the sustainability news in the cement sector tends to be dominated by companies in Europe and North America. This is reflected in the continents that Lhyfe and Fives have targeted this week. Yet, the focus by Limak and Yura on hydrogen suggests that these companies are hunting for decarbonisation options that are cost effective ahead of potential legislative enforcement. Both appear to be using hydrogen as a fuel enhancer or additive rather than on its own.
We have reported upon a steady stream of hydrogen projects for the cement sector in the last year. These include Heidelberg Materials' study looking at using ammonia as a hydrogen source for fuelling cement kilns at its Ribblesdale cement plant in the UK, Fives work with Holcim at the La Malle plant in France and much work by Cemex such as the increase of its stake in green hydrogen production technology developer HiiROC in late 2023. As with Global Cement Weekly’s previous reporting on hydrogen, the jury is still out on whether it is a ‘goer’ for heavy industry at scale. An executive at Mitsubishi Heavy Industries told a conference in March 2024 that the infrastructure investment to support the use of hydrogen would cost over US$1Tn in the US and Europe alone. The head of Saudi Aramco then pointed out at the same event that oil and gas, for now at least, cost far less than hydrogen. Despite this, the projects keep coming.
Mexico: The National Cement Chamber (CANACEM) has appointed Julio Cedeño as its General Director. He previously worked as the Director of Institutional Relations for the Camara Nacional de la Industria del Hierro y del Acero (CANCERO), an organisation representing the steel sector in Mexico. Cedeño is a graduate of the Universidad Iberoamericana in Political Science and Public Administration.
CANACEM represents the six cement companies in Mexico: Cementos Moctezuma, Cemento Cruz Azul, Cemex México, Grupo Cementos de Chihuahua, Holcim México and Cementos Fortaleza. 35 cement plants operate in the country producing nearly 47Mt/yr of cement and employing over 26,500 people. The organisation was originally founded in 1948.
India: Saurashtra Cement has appointed Pradeep Mehta as its chief financial officer (CFO). He will succeed Virendra Raj Mohnot in the post, who is retiring, with effect from 9 September 2024.
Mehta has worked in corporate finance roles for nearly 30 years most recently as the President-CFO of Garware High-Tech Films. He also worked as the CFO of Arihant Superstructures and has held finance positions with Mabati Rolling Mills, Jindal Steel and Power Global Ventures, Essar Steel, Jindal Power and Grasim industries. He holds an undergraduate degree in mathematics and is a registered chartered accountant.
Bangladesh: Bengal Cement has appointed Khandker Ataur Rahman Rifat as its chief operating officer. He has been working as the Group Chief Marketing Officer for Metrocem Group since 2019, according to the Business Standard newspaper. Prior to this Rifat, held roles with Hyundai Cement, Cemex, Meghna Group, LafargeHolcim Bangladesh and Aman Cement dating back to the mid-1990s. He holds a PhD in social science and business and a master of business administration qualification from the University of Dhaka.
Trinidad Cement makes managerial appointments
10 July 2024Trinidad & Tobago: Trinidad Cement (TCL) has appointed Gonzalo Rueda Castillo as its General Manager and Roberto Adrian Villarreal Villarreal as its Group Strategic Planning Manager.
Rueda succeeds Guillermo Rojo de Diego as General Manager. As part of the role, Rueda will also oversee the operations of TCL’s business units in Trinidad, Barbados and Guyana. Rueda has over 25 years professional experience, and most recently held the position of Vice President – Commercial at Cemex Colombia.
Villarreal will replace Gustavo Alejandro Ruiz Silva as Group Strategic Planning Manager. Ruiz will take up another position within the Cemex Group. Villarreal has been domiciled in the Caribbean for approximately 10 years, and most recently held the position of General Manager with responsibility for the operations of TCL’s business units in Barbados and Guyana, namely, Arawak Cement Company Limited and TCL Guyana.
Saudi Arabia: Al Qura Cement has appointed Abdullah Abdulaziz Suleiman Alabdulatif as its chair. Saud Mahamed Ali Al Sabhan has been appointed as the Vice Chair. Both positions started in early July 2024 and will last until early July 2027.
Hoffmann Green to license technology in the US
10 July 2024US: Hoffmann Green Cement Technologies has signed a licensing agreement with Hoffmann Green USA. The company will receive a first entry fee of €2m and annual royalties based on sales generated by the commercialisation of Hoffmann cements. The contract also gives the option of sub-licensing Hoffmann units in the US. It also includes the option, until 2025, to extend the license nationwide by 2025 for €20m.
Co-founders Julien Blanchard and David Hoffmann said "The signing of this key licensing agreement in the US is the concrete result of the pre-agreement announced at the end of 2023. We are delighted to join forces with two partners who share our vision of the construction sector and have both significant expertise and in-depth knowledge of the local ecosystem."
Croatia: Holcim Croatia's €237m 'KOdeCO' project has been declared a strategic investment by Croatia. This will reportedly make Holcim the first producer of carbon-neutral cement in Croatia and one of the first in Europe, according to a press release by the company.
In January 2024, Holcim Croatia began implementing the carbon capture and storage project at the cement plant in Koromačno, signing a contract with the European Climate, Infrastructure, and Environment Executive Agency and securing a grant from the EU Innovation Fund totalling €117m. The project will reduce annual CO₂ emissions by 367,000t/yr.
Vietnam: The Ministry of Construction has proposed resuming cement sector planning to the prime minister, addressing the critical oversupply affecting the industry. Cement planning ceased six years ago, leading to unregulated project approvals. Vietnam now faces a surplus, with 92 production lines and a total capacity exceeding 120Mt/yr, while domestic consumption lags at under 60Mt/yr and exports are only 30Mt/yr. The construction slowdown exacerbates the issue, with redundant clinker production capacity at approximately 50Mt/yr, leading to risk of cement producers going bust, unless suitable measures are introduced. The latest figures from the Vietnam National Cement Association (VNCA) show that cement plants are running at just 70-75% of their designed capacity.
Deputy CEO of Vicem, Nguyen Thanh Tung, said "Several production lines belonging to our system have to temporarily halt operation, incurred by low consumption and dwindling incomes. Despite all this, we commit to not selling products below the production cost."
Swiss cement deliveries decline
10 July 2024Switzerland: Cement deliveries in Switzerland decreased by 8% year-on-year in the second quarter of 2024, reaching 965,200t. Over the first half of 2024, a decline of 8% to 1.8Mt was also reported. Industry organisation Cemsuisse attributes the drop to economic uncertainties, supply chain disruptions and high energy prices. Although civil engineering projects may stabilise the market, a quick recovery in residential construction is not anticipated, according to a press release given by Cemsuisse on 9 July 2024.