Displaying items by tag: Japan
Philippines: Japan-based Taiheiyo Cement subsidiary Taiheiyo Cement Philippines has announced the formation of the Philippines Renewal Construction Project team. The company says that the team will support work on a new production line at the company’s integrated San Fernando cement plant in Cebu. When finished, the upgrade will give the company a total production capacity of 3Mt/yr. The producer said that expanding production capacity in the country is among its biggest growth strategies. Its longer-term sales target is 5Mt/yr, corresponding to a domestic sales share of 10%.
The company anticipates a growth in cement demand in 2021, in part due to the government’s infrastructure budget of US$20.8bn, over 5% of gross domestic product.
Japan: Taiheiyo Cement has developed Nanoritia, a lithium manganese iron phosphate salt for use as a positive electrode material for lithium-ion batteries. The company says that the product has ‘excellent’ thermal stability and does not contain cobalt or nickel, which can sometimes be harder to source. As a result of the success, it will establish a 100t/yr nanoritia plant at its Central Research Laboratory in Sakura city, Chiba prefecture.
The group said, “We will proactively and swiftly develop and commercialise the production technology of this product, and contribute to the reduction of CO2 emissions through the provision of materials for lithium-ion batteries. We will continue to strongly promote the group's management philosophy of business activities that are in harmony with not only economic development but also consideration for the environment and contribution to society, aiming to play a leading role in opening up a sustainable future for the earth.”
The cement and minerals producer has also been working on recycling large lithium-ion batteries at its integrated Tsuruga plant.
Cement shortages in Arizona
17 February 2021One news story to note recently has been Cemex’s decision to recommission a kiln in Mexico to address cement shortages in the southwest US. In early February 2021 the Mexico-based producer said it was spending US$15m to restart a 1Mt/yr kiln at its CPN cement plant in Hermosillo, Sonora. The unit is over 250km from the US border but Cemex said it was making the investment to cope with cement shortages and project delays in California, Arizona and Nevada. At present it supplies over 3Mt/yr to California, Arizona, and Nevada from its integrated plant in Victorville, California and via sea-borne imports. Efficiency improvements at Victorville and other unspecified supply chain changes are also planned.
Cemex isn’t the only company with an eye on the south-west US. Around the same time Japan-based Taiheiyo Cement concluded its deal with Semen Indonesia to buy a 15% stake in its subsidiary Solusi Bangun Indonesia (SBI) for around US$220m. It’s a long way from Arizona but the related statement mentioned plans to make SBI’s integrated Tuban plant in East Java more export focused, with the construction of a new jetty and silos. It intends to export 0.5Mt/yr of cement to Taiheiyo Cement’s business in the US. Its local subsidiary, CalPortland, runs two integrated plants in California and one in Arizona.
Chart 1: Annual change in US cement consumption by state, December 2019 – November 2020. Source: PCA & USGS.
In its recent winter forecasts the Portland Cement Association (PCA) reported that the Mountain region of the US recorded the highest growth in cement consumption in 2020, at 10%, due to underlying economic fundamentals and favourable demographic trends. Data from the United States Geological Survey (USGS) supports Cemex’s view too. Ordinary Portland Cement and blended cement shipments rose by 21% year-on-year to 2.74Mt in Arizona and New Mexico in the first 11 months of 2020 from 2.28Mt in the same period in 2019. This doesn’t quite tally in California where shipments fell slightly, by 0.8%, to 9.42Mt. However, it reported 12% growth to 2.38Mt in the first quarter of 2020, suggesting that the market could return sharply once the coronavirus epidemic is better under control. Overall, shipments in the US grew by 1.03% to 82.3Mt in the first 11 months of 2020, driven by growth in central regions. The PCA expects national cement consumption to grow by about 1% in 2021 with a ‘robust’ recovery driven by residential housing but slowed by uncertain coronavirus vaccination supplies and general market volatility.
In a world with too much clinker production capacity, it stands out to see two established producers so visibly chasing market share in a mature market. Rather than building new plants, both Cemex and Taiheiyo Cement are using or reviving existing production lines in other countries, and building import strategies as well as optimising their existing facilities in the regions. With the western building material multinationals now often looking to focus on ‘safe’ markets in Europe or North America the fight to grow market share in these regions is likely to become more intense. It also complicates decisions about when or if an existing plant should be mothballed or shut. After all, Cemex’s old production line in Hermosillo is about to become very useful indeed.
Taiheiyo Cement profits rise despite coronavirus
09 February 2021Japan: Taiheiyo Cement’s consolidated net profit in the nine-month period which ended on 31 December 2020 was US$355m, up by 22% year-on-year from US$292m in the same period in 2019. Sales fell by 2% to US$6.24bn from US$6.33bn.
The company said that domestic demand fell in the second quarter of the 2021 financial year due to the suspension of construction work during a local coronavirus lockdown. Cement sales volumes of Japanese producers were 29.6Mt, a decrease of 5% yet exports rose by 6% to 8.22Mt. Public and private sector demand remained sluggish into the third quarter of the financial year due to process delays and a shortage of construction workers. However, its cement business recorded a year-on-year price increase.
Japan: Sumitomo Osaka’s Cement’s consolidated sales were US$1.68bn in the nine-month period which ended on 31 December 2020, down by 3% year-on-year from US$1.74m in the corresponding period of its 2020 financial year. Its net profit rose by 5% to US$77.9m from US$73.8m. In December 2020 the company launched its ‘2020 - 2022 Medium-Term Management Plan’ to enable it to meet carbon neutrality by 2050.
Sumitomo Osaka Cement confirms place in Development Bank of Japan sustainable loan system
02 February 2021Japan: Sumitomo Osaka Cement has been declared eligible for the Development Bank of Japan’s (DBJ) Environmental Rating loan program for the second time. The scheme offers preferential interest rates to companies scoring highly in environmental management based on the bank’s screening system. The cement producer says it obtained the ranking through its promotion of energy saving, waste recycling and greenhouse emission reduction targets for 2030 and 2050 in its business strategy.
Japan/Indonesia: Taiheiyo Cement says that its board has approved and concluded its deal with Semen Indonesia to buy a 15% stake in its subsidiary Solusi Bangun Indonesia (SBI) for around US$220m. As part of the agreement, SBI’s Tuban plant will increase its export capacity by building a new jetty and silos. It will then export 0.5Mt/yr of cement to Taiheiyo Cement’s subsidiary in the US. The Japanese cement producer said that is focusing on markets in South-East Asia as part of its sustainable business development strategy in response to projected long term declining cement demand in Japan.
Japan: Taiheiyo Cement plans to establish a facility for processing waste produced by natural disasters in Saitama Prefecture. The company says that the facility will sort waste for recycling and sort non-recyclable materials suitable for use as cement additives for further processing. The plans received approval at a talk with Kumagaya City and Saitama Prefecture administrators in mid-January 2021.
The company said, “We have been accepting waste and by-products for cement production and promoting recycling, and we are now also working to contribute to the early recovery of disaster areas.”
Sumitomo Osaka Cement become partner of WIPO GREEN
19 January 2021Japan: Sumitomo Osaka Cement become partner of WIPO (World Intellectual Property Organization) GREEN, an online database and network that organisations in the sustainable technology innovation value chain network with each other. The cement producer says it developing a high-performance product business that will supply sustainable cementitious products to help society build infrastructure. It is doing this by increasing co-processing rates, using more industrial by-products and developing new technologies to support a carbon neutral society.
Taiheiyo Cement and Semen Indonesia finalise collaboration agreement
09 December 2020Indonesia/Japan: Taiheiyo Cement and Semen Indonesia have finalised a collaboration agreement with the aim of building a comprehensive partnership, including consultations on promotion and sale of cement and clinker. Taiheiyo Cement said, “The business alliance is for business collaboration and research and development of cement, resources, environment, building materials and more.”
In accordance with the agreement Taiheiyo Cement will buy shares in Semen Indonesia’s subsidiary Solusi Bangun Indonesia, formerly Holcim Indonesia. The deal is expected to be completed in early 2021. In April 2020 Taiheiyo Cement agreed to buy a 15% stake in Solusi Bangun Indonesia for between US$186m and US$232m.