Displaying items by tag: lockdown

Philippines: Eagle Cement has announced the start of reduced production and distribution of cement from its 7.1Mt/yr Bulacan plant following the partial easing of the coronavirus lockdown in the Philippines in May 2020. Eagle Cement president and chief executive officer (CEO) Paul Ang said, “We are starting to ramp up production as local demand for cement picks up following the easing of restriction in markets that we serve. We fully support the government's call to prioritise critical infrastructure projects to help reboot the economy. We hope to be able to safely return to a semblance of normality, mobilise our supply chains, create jobs and stimulate consumer spending.”

Under the current circumstances it’s not surprising to see how much Indian cement production fell in April 2020. Like many other countries, its lockdown measures to combat the coronavirus outbreak suppressed industrial output. Yet seeing an 86% year-on-year fall in the world’s second largest producer is shocking. Cement production declined to 4.1Mt from 29.2Mt. Further data shows, as part of the Indian government’s eight core industries, that steel and cement production suffered the most. Coal, crude oil, natural gas, petroleum refinery products, fertilisers and electricity generation all fell by far less.

Graph 1: Change in Indian cement production year-on-year (%). Source: Office of the Economic Adviser.

By comparison in China monthly cement output only fell around 30% at the peak of its outbreak. The difference is that China implemented a graduated lockdown nationally, with the toughest measures applied in Wuhan, the place the outbreak was first identified. As we reported in April 2020 demand for cement in Wuhan had fallen by around 80% at the time its lockdown ended. Production and demand are different, but India’s experience feels similar except that it’s on a national scale. The last time the country had a dip in cement production recently was in late 2016 when the government introduced its demonetisation measures and dented cement production growth rate (and national productivity) in the process.

UltraTech Cement, Orient Cement, Ambuja Cement, India Cement, Dalmia Bharat, JK Lakshmi Cement, Shree Cement and others all suspended operations to varying degrees in the first phase of the lockdown in late March 2020. Operations of industrial plants in rural areas was then cleared to restart in mid-April 2020, although subject to local permissions and social distancing rules, as the country’s lockdown zones took shape. All of this started to show in company results towards the end of March 2020 as sales started to be hit. The worst is yet to filter through to balance sheets.

March 2020 was a particularly bad time for the government to shut down cement plants because it is normally the month when annual construction work peaks. Cement production usually hits a high around the same time. The monsoon season then follows, reducing demand, giving producers a poor time to restart business. Credit ratings agency Care Ratings has forecast that capacity utilisation will drop to 45% in the 2020 – 2021 financial year. This follows a rate of 65 – 70% over the last six years with the exception of 2019- 2020, which was dragged down to 61% due to lockdown effects. On top of this labour issues are also expected to be a major issue to the sector returning to normality. The mass movement of workers back to their homes made world-wide news as India started its lockdown. Now they have to move back and Care Ratings thinks this is unlikely to complete until after the monsoon season, by September 2020. Hence, it doesn’t expect a partial recovery until the autumn, nor a full recovery until January 2021 at the earliest.

Not everybody is quite as gloomy though. HM Bangur, the managing director at Shree Cement recently told the Business Standard newspaper that he was expecting a rebound following the resumption of production in May 2020. He also reported a capacity utilisation rate of 60% at his company, higher than Care Rating’s prediction above, and he noted a difference between demand in rural areas and smaller cities (higher) compared to bigger cities (lower).

India is now pushing forward with plans to further unlock its containment measures to focus on the economy. However, daily reported news cases of coronavirus surpassed 8000 for the first time on Sunday 31 May 2020. How well its more relaxed lockdown rules will work won’t be seen for a few weeks. While this plays out we’ll end with quote from HM Bangur that will resonate with cement producers everywhere: “sales are imperative.”

Philippines: Gebr. Pfeiffer has received an order for a modular four-roller ready2grind 2500 vertical grinding unit to Big Boss Cement’s Porac, Pampanga plant. It says that the mill will have a production capacity of 70t/hr of cement, ground to a fineness of 4000cm2/g. The company will additionally supply a packing plant module for bag and bulk loading.

Gebr. Pfeiffer said that in spite of delays to the unit’s commissioning due to coronavirus lockdown, it “has experienced specialists on site and is therefore able to support the customer in this phase.”

Spain: Following a partial easing of Spain’s coronavirus lockdown on 25 May 2020, LafargeHolcim España employees returning to the company’s Villaluenga de la Sagra cement plant in Toledo, Castile-La Mancha were surprised to discover that an Iberian lynx had moved in during the 2.4Mt/yr integrated plant’s 10-week suspension due to the coronavirus lockdown. Staff contacted the Castile-La Mancha Environmental Agency, which determined that the site was ‘not an ideal habitat’ for lynx due to the risk presented by vehicles inside and outside of the cement plant when operations resume. The Castile-La Mancha Environmental Agency has tweeted that it has released the one-year-old female cat at a secret location in the Montes de Toledo region, following a medical check-up and tagging.

Philippines: Holcim Philippines has announced its full return to cement production across all integrated plants after it resumed operations at its 3.3Mt/yr Bulacan, Norzagaray plant, 2.1Mt/yr Davao, Ilang plant and 1.2Mt/yr La Union, Bacnotan plant. The company’s 1.8Mt/yr Lugait, Misamis Oriental plant remained open throughout the coronavirus lockdown. It says that it started to reopen plants and terminals from mid-March 2020 after national and local governments began to ease the lockdown.

Holcim Philippines president and chief executive officer (CEO) John Stull said, “We are ready to continue supporting our partners nationwide as they build important structures and contribute to reinvigorating the economy. Holcim Philippines is determined to ensure the wellbeing of our people, communities and business partners in our operations consistent with our core value of health and safety. Our company is also ready to share our expertise on this area to government and private sector partners to further contribute to the recovery efforts.”

Uzbekistan: Imported cement has begun to enter Uzbekistan after the government ended a ban on the ‘import of cement products’ on 23 May 2020. Uzbekistan Daily News has reported that the protectionist measure was lifted due to a spike in cement demand from the construction sector following an easing in the country’s coronavirus lockdown.

India: UltraTech Cement’s sales have been negatively affected by coronavirus-related lockdowns in the fourth quarter of its financial year. Its net sales fell by 13% year-on-year to US$1.40bn in the quarter to 31 March 2020 from US$1.61bn in the same period in 2019. The cement producer was forced to shut down certain plants in March 2020, usually one of the busiest months of the year. Plants started to reopen in late April 2020.

The cement producer’s annual net sales rose slightly to US$5.48bn in the financial year to 31 March 2020. Its profit before interest, depreciation and tax (PBIDT) grew by 27% year-on-year to US$1.31bn from US$1.03bn. It also reported that it reduced its net debt and earnings before interest, taxation, depreciation and amortisation (EBITDA) ratio to 1.7 from 2.83.

India: Construction work has yet to return to normality following the easing of the coronavirus lockdown in Uttar Pradesh as cement and other materials have not reached building sites. The Hindustan Times has reported that restrictions to the movement of goods across state and district borders have caused extensive disruption of supply chains. The website for travel permits needed by workers who do not live at the site at which they are employed has reportedly crashed multiple times due to oversubscription, leading to some staffing issues. Confederation of Real Estate Developers Association of India (CREDAI) deputy chair Uttar Pradesh West Amit Modi said, “We can only resume work once these things get back to normal."

Argentina: Loma Negra’s sales of cement, masonry and lime fell by 26% year-on-year to 1.13Mt in first quarter of 2020. The decline was driven by the coronavirus lockdown in Argentina, where the subsidiary of Brazil’s InterCement has most of its sales. Concrete and aggregate sales volumes declined also. The company’s new revenue dropped by 29.6% to US$115m and its adjusted earnings before interest, taxation, depreciation and amortisation (EBITDA) fell by 17.9% to US$38.6m. However, the company’s accountant adjustment for use in so-called ‘hyperinflationary economies’ made a negative impact on these figures. With this adjustment removed both revenue and earnings reportedly rose in the first quarter.

“By the end of the first quarter the coronavirus broke out, bringing additional challenges to the already adverse background,” said Sergio Faifman, Loma Negra’s chief executive officer (CEO). He added that cement demand in Argentina nationally contracted by around 29% year-on-year in the first quarter of 2020.

The cement producer temporarily suspended its production facilities and its L´Amalí Expansion project in late March 2020 due to the government lockdown. Production and dispatches of cement were restarted in early April 2020 following the implementation of new sanitation protocols. The company has now resumed working on its upgrade project at L´Amalí.

Trinidad & Tobago: Trinidad Cement has been granted permission by the government to resume operations at its Claxton Bay integrated plant. It closed production in early April 2020 due to coronavirus-related government advice. General manager Guillermo Rojo said that the subsidiary of Cemex has implemented multiple protocols, including temperature testing at all access points and the activation of a local Rapid Response team.