Displaying items by tag: packaging

Asia Cement unveiled a selective catalytic reduction (SCR) unit at its Jecheon plant this week. The Korea Cement Association (KCA), government representatives and staff from other cement companies were present at a demonstration. The US$25m project has been supported by the Ministry of Industry and Trade. It was originally announced in late 2023, has been running on a pilot basis for two months, and is expected to start full operation shortly. The cement sector in South Korea will be subject to tighter emissions controls in mid-2027 and further SCR installations are expected.

Earlier in 2025 the KCA estimated that installing SCR units on all 35 active clinker production lines in the country would cost around US$675m with an additional annual running costs. One point to note here is that one of the local sector’s commonly used alternative fuels (AF), waste synthetic resin, impedes the SCR process. Subsequently, it has to be run at higher temperature, which increases running costs.

The local cement industry has faced a mixed response to its uptake of AF in recent years. One strand of this has been a movement against so-called ‘trash cement.’ This culminated in the Ministry of Climate, Energy and Environment amending the Waste Management Act in November 2025 to make it mandatory for cement products to disclose on the packaging the means to check which ‘waste’ materials were used in their manufacture. This appears to include both supplementary cementitious materials (SCM) and AF. The government is now intending to make it possible for citizens to check the type of cement used in newly-constructed buildings. The KCA reported that the share of blended cements (i.e. those made with SCMs) was 15% in 2024. The rate had gradually decreased over the last decade from 19% in 2015. South Korean cement producers had a AF co-processing rate of 35% in 2021. The main fuels being used in this way were waste synthetic resin, waste tires and waste rubber, with the first being used the most.

Graph 1: Cement sales in South Korea, 2019 - 2025. Source: Korea Cement Association.

Meanwhile, cement producers in South Korea have turned to exports in 2025 in response to poor construction levels and growing input costs. The KCA revealed this week to local press that exports are expected to grow by 52% year-on-year to 4.5Mt in 2025 from 3Mt in 2024. Local shipments, however, are anticipated to fall by 16.5% to 36.5Mt from 42.9Mt. Producers have focused their export strategies towards South America and Africa in response to competition in the export market in South-East Asia from China and Vietnam, producers. For example, Halla Cement started targeting Cameroon and Guinea in 2025 following previous favourite destinations such as Peru and Chile. Exports are still lower than they were in the mid-2010s. In 2015, for example, the country exported 7.3Mt of cement and clinker. However, the share of the share of exports to total sales is at its highest level for at least a decade.

The necessity of running kilns at certain levels rather than simply idling them has also emerged in recent reporting. The reason given was to “...maintain a minimum allocation of carbon emission allowances.” The detail is lacking but this may sound familiar to readers familiar with the European Union (EU) Emissions Trading Scheme (ETS). Following the financial crash in 2008, for example, an over-allocation of carbon credits enabled some producers to make money despite falling demand for cement. This is not to say that the same thing is happening in South Korea. Merely, that any ETS can potentially face structural issues in a declining market.

The South Korean cement market is facing tough times, with the KCA further anticipating a decline of 1.3% in 2026. Environmental regulations such as the new emissions controls are further putting up costs. One peculiarity of the local market is the scrutiny that the easiest routes to decarbonisation, SCAs and AFs, are facing. Giving the public the tools to check this kind of information is admirable. Yet it creates extra hurdles for a sector trying to decarbonise at the same time as a construction market construction. Good luck!

The Global CemFuels Asia Conference will take place on 2 - 3 February 2026 in Bangkok

South Korea: Cement packaging will now be required to display information on waste materials used in production under the revised Waste Management Act, the Ministry of Climate, Energy and Environment has announced. The regulation mandates that packaging show the types and amounts of waste materials used as alternative raw materials. A ministry source said “The outer surface of the packaging will only display the types of waste materials input, and scanning the QR code will link to a detailed information page about heavy metals and other components.”

Combustible waste such as tyres is also used as kiln fuel. The ministry said that South Korea is the first country to legally require disclosure of the kinds of waste material used in cement. The government is also pursuing revisions to the Housing Act to ensure that the types of cement used in new buildings are publicly disclosed.

Greece: As of 10 September 2025, Heracles Group will permanently discontinue its 50kg cement bag, becoming the first company in the Greek construction sector to fully transition to smaller bag sizes, according to a press release. The company said that the decision ‘responds to market needs,’ while setting new standards for healthy and safety and efficiency on site.

The company said that the move is expected to ‘significantly improve’ daily operations across construction sites, creating better working conditions and boosting productivity. According to the company, key benefits of the new packaging include reduced strain and fewer injuries on site, easier handling and transport, compliance with European occupational health and safety standards and minimised waste.

Germany: The German Cement Works Association (VDZ) has launched its new Cement Carbon Class (CCC) labelling system for cement. CCC labels inform customers of the embodied CO₂ emissions of cement, with Classes A to D signifying 100 – 500kg CO₂/t. Meanwhile, those below 100kg CO₂/t will class as CCC Near Zero. The labels are currently available for cement producers to adopt on a voluntary basis.

Starlinger revealed this week that it had taken on copycats in China and won. The packaging machine manufacturer said that it had sued a number of China-based machine manufacturers and their customers, packaging producers, based on infringement of several of its patents. An out-of-court settlement was eventually reached with the case going before both a civil court and a Chinese court specialised in intellectual property. Naturally, Austria-based Starlinger did not say what the settlement involved other than stating that the proceedings had been “...settled with strict obligations for the machine manufacturers.”

It’s unclear how directly the case affected the cement sector. Starlinger did say that the case involved a replica of a proprietary sack conversion line for producing woven plastic sacks. Packaging producers, often in Asia, use Starlinger’s conversion lines to manufacture proprietary block bottom valve sacks made of polypropylene tape fabric for the cement and construction industries, although they are also used for other dry bulk goods such as rice, flour or chemical granulates.

Starlinger’s reasons for going public are interesting given that most companies steer well clear of discussing legal matters openly. In the accompanying press statement Harald Neumüller, the chief strategy officer of Starlinger, used the disclosure to promote his products by saying “Only the best are copied, as the saying goes.” He then went on to underline the company’s strengths in research and development. Yet he also admitted that this was “...little consolation if it has economic consequences for innovative machine manufacturers like us.”

Firstly it should be noted that battles over patents and ideas happen everywhere from time to time. Discussing international copyright theft has become politicised because it plays into the geopolitical rivalry between the US, Europe and China. One US-government commissioned estimate in 2017 reckoned that the US economy was losing US$225 - 600bn/yr due to counterfeit goods, pirated software and theft of trade secrets. This report has been criticised but it gives one an idea of the scale of the concern. However, there are also plenty of prognosticators in the western media who have spent the last two decades warning of a hard landing in the Chinese economy that hasn’t happened.

Bringing this discussion back to cement, following the collapse of the real estate market since 2021, cement output has fallen. Data from the National Bureau of Statistics of China shows that output decreased by 11% year-on-year to 1.33Bnt in the nine months from January to September 2024. This appears to be following a similar decline in local real estate investment. The market is still correcting itself and the government is making gradual changes but there has been no apparent cataclysm so far. China-based equipment suppliers don’t appear to have suffered to the same degree due to their foreign orders.

The standard western narrative is that when European or American companies sold their equipment in China from the 1990s onwards they contended with a rocketing economy and lax intellectual property (IP) enforcement. Such an environment reputedly made it easy for some local companies to copy machinery and sell it more cheaply. At the same time China’s industries legitimately surpassed their competitors leading to criticism about how they did it. Publicly available evidence of this behaviour in the cement sector is limited. One of the few includes action by Haver & Boecker, another packaging machine manufacturer, in the late 2010s. However, anecdotally, the view that IP was stolen in China is prevalent in the west whether it is true or false. No doubt readers will have their own experiences and opinions. None of which would be publishable. The issue has been superseded though as China’s cement sector has become the largest in the world by a considerable margin. The biggest manufacturers of cement plants in the world are now Chinese companies too. They either use their own equipment or buy in western kit depending on what the customer wants. They also own a number of their overseas competitors and more potential acquisitions look likely.

All of this is what makes Starlinger’s admission unusual. It has taken a stand and it may have paid off. At the very least the equipment supplier is wringing publicity out of the affair regardless of how big - or small - the settlement may have been. Others may follow.

Spain: Packaging and paper manufacturer Mondi has co-founded Paper Sacks Go Circular Spain, an alliance aimed at enhancing the circularity of used paper bags within the construction sector. The alliance consists of 12 European companies collaborating to eventually elevate recycling processes for construction materials like cement, plaster and insulation. The alliance will start with paper bags, then expanding to other streams such as construction and demolition materials. The initiative aligns with the goal of increasing the recovery rate of construction byproducts in Spain, currently at 48%, according to the latest data from the Spanish National Statistics Institute.

Circular economy manager at Mondi Flexible Packaging, Carlos Martinez Ezquerra, said "This initiative demonstrates Mondi’s commitment to collaborating with industry partners across the value chain to increase recycling rates for used paper bags. It creates a scalable approach for the rest of Europe and other industries, leading to a reduction in ‘waste’ management costs and a significant increase in the valorisation rate, and supports transparency and traceability of the circular economy. We are proud to be one of the founding initiators."

Spain: Mondi has launched the 'SolmixBag', a sustainable packaging solution, in collaboration with Cemex in the Balearic Islands of Ibiza, Mallorca and Menorca. The single-layer paper bag is designed to store and transport dry mortar, dissolving in the mixing process and integrating with the cement to reduce waste. The Balearic Islands have strict legal requirements on landfilling, waste incineration and extended producer responsibility, which have reportedly initiated the partnership.

Commercial Director at Mondi, Fabio Barbieri, said "This is an exciting step in the trajectory of SolmixBag, which offers an easy and convenient solution to use on construction sites. The product launch brings our MAP2030 goals to life by effectively reducing waste, and also illustrates our collaborative approach.”

Europe: The European Parliament voted in favour of multiple amendments to the European Commission’s Packaging and Packaging Waste Regulation (PPWR) on 22 November 2023. The amendments remove, modify or make non-binding the PPWR’s 2040 reuse targets. Meanwhile, 2030 targets were made adjustable to recycling rates. Total packaging volumes are still required to drop by 5% by 2030 and by 15% by 2040 in each member state.

Sustainability lobbying organisation Environmental Coalition on Standards (ECOS) described the introduction of recycling rates into a lower schema of waste targets as ‘comparing apples with pears.’ ECOS attributed the amendments to a ‘barrage’ of false claims, scaremongering and lobbying from industry players.

ECOS programme manager Mathias Falkenberg said “This decision will not sufficiently address rising plastic and packaging waste or the pollution crisis. The European Parliament has just weakened a perfectly feasible solution to tackle throwaway culture without offering an alternative. It is very frustrating that the European Commission’s progressive prevention and reuse agenda has not received full support from the Parliament today.”

ECOS founded the Alliance for Low-Carbon Cement & Concrete (ALCCC), an association of companies focused on alternative building materials production, in May 2023.

Mexico: Cooperativa La Cruz Azul subsidiary CYCNA de Oriente has commissioned a 518,000 bag/day paper bag plant next to its 1.1Mt/yr cement plant in Palmar de Bravo, Puebla.

The Reto Diario newspaper has reported that Cooperativa La Cruz Azul chair Victor Manuel Velázquez said that the paper bag plant will help to maximise the group’s impact in the local community.

Germany: Global Cement is attending Interpack 2023 in Düsseldorf. The trade fair for the packaging sector is taking place at the Messe Düsseldorf from 4 – 10 May 2023. It covers packaging materials, packaging machines and related process technology for the food, beverage, confectionery, bakery, pharmaceutical, cosmetics, non-food and industrial goods sectors. Over 2700 exhibitors are present at the event with representation from more than 60 countries.