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ThyssenKrupp to build 6000t/day cement plant in Algeria 04 March 2014
Algeria: ThyssenKrupp Industrial Solutions has received an order to build a 6000t/day cement plant for Société des Ciments de Ain El Kebira (SCAEK), a subsidiary of Groupe Industriel des Ciments d'Algérie (GICA). The cement plant will be built in Ain El Kebira with start-up planned for 2016.
The order includes the supply of components for raw material processing, clinker manufacture and cement loading, the installation of a laboratory automation system for quality assurance and monitoring and the turnkey handover of the plant to the customer.
The key components are a 2000t/hr crusher for limestone and marl, a 500t/hr crusher for aggregates and a 50,000t capacity circular blending bed. Raw materials will be ground in two Polysius QUADROPOL QMR2 roller mills, with a throughput 350t/hr and a 30,000t homogenising silo will be used to store raw meal.
The kiln line comprises a five-stage, two-string PREPOL AS preheater, a 5.2 x 78m rotary kiln and a Polysius POLYTRACK cooler with intermediate crusher. Cement grinding will be carried out in three ball mills with high-efficiency SEPOL separators (5 x 14.5m, 6000kW central drive). Four storage silos each with a capacity of 20,000t of cement, four packaging lines, and six automatic and two manual loaders round out the plant. The Polysius POLAB laboratory automation system will be installed for quality monitoring and control.
Hazemag to supply crusher plant to Cemindo Gemilang 04 March 2014
Indonesia: Hazemag & EPR has won a contract to supply a large crushing plant for a Sinoma International Engineering cement plant project on behalf of PT Cemindo Gemilang. The completed cement plant will have a production capacity of 10,000t/day and will be situated in Bayah, Java. Delivery of the plant is scheduled for the end of 2014.
The crushing plant to be supplied consists of a large apron feeder and a wobbler feeder for pre-screening. The impact crusher, with a rotor diameter of 2.5m and a rotor width of 3.0m, is the largest impact crusher that Hazemag produces. The crushing plant also includes a smaller apron feeder to allow two different raw materials to be processed at the same time. The crusher is equipped with a GSK-rotor and a hydraulic impact apron support system HAZtronic®. The total plant capacity is 2500t/hr.
Philippines: Holcim Philippines is prepared for more competition with the integration of markets in the Association of Southeast Asian Nations (ASEAN) region by 2015. Chief executive Eduardo Sahagun said that there is no reason that imports will be cheaper than local product especially considering the logistical costs of importing cement into an archipelago, according to the Manila Bulletin.
"We see opportunities in the greater integration of the ASEAN. Our view remains that the growth of cement demand in the medium term will be sustained but are considering other options to supply the market," said Sahagun. "I am hopeful that the government will support the local cement industry given that it is one of the few remaining integrated industries in the country. Local cement manufacturers are burdened by one of the highest energy costs in the region and an improvement in this area will go a long way to improve the industry's competitiveness."
In February 2014 Holcim Philippines announced that it may delay the construction of a US$550m cement plant in Bulacan province due to increasing economic integration in the ASEAN region.
Lafarge to invest US$1.37bn in Nigeria expansion 03 March 2014
Nigeria: Lafarge WAPCO intends to double its cement production capacity in Nigeria to 16Mt/yr with an investment of US$1.37bn by 2018. The proposed investment will enable Lafarge to complete the expansion of its cement plant in Calabar and the Ashaka Cement plant.
"Between 2009 and 2012 we invested over US$1.37bn in our operations," said Country Chief Executive Officer (CEO) Nigeria and Benin Republic, Guillaume Roux. He added that the expansion plan is in support of Nigeria's backward integration policy in cement production.
On a separate issue, Roux stated that a recent spate of building collapses was not caused by poor quality cement. He blamed the collapses on structural designs and poor usage of building materials by project handlers. He denied the existence of substandard cement in Nigeria, stating that "in Lafarge we put the control of the quality of cement at the forefront of our operation because we want to deliver very good quality products and services."
Lafarge Republic invests US$25m in upgrade at Bulacan 03 March 2014
Philippines: Lafarge Republic is investing US$25m towards building a new 0.85Mt/yr cement mill at its plant in Bulacan. The plant is expected to be operational by June 2015 following the commissioning of a mill at the Teresa cement plant, which is scheduled for January 2015.
Lafarge said in a statement that the projects will enable the company to produce an additional 1.7Mt of cement by 2015. The upgrades have been commissioned to meet an expected increase in demand in response to anticipated infrastructure spending of US$8.94bn by the Philippine government.