
Displaying items by tag: Japan
Japan: Sumitomo Corporation has signed a memorandum of understanding (MOU) with US-based Fortera to conduct a feasibility study to build a low-carbon cement plant. The project will be run with subsidiary Sumitomo Osaka Cement. The aim is to then build a pilot plant in Japan by the 2026 financial year. Sumitomo Corporation is also considering expanding the business model developed in Japan to other parts of Asia.
Japan: Mitsubishi UBE Cement Corporation (MUCC) has developed a carbon-negative artificial sand product called ‘GX-e Beads.’ It is made from by-products containing calcium and uses a proprietary accelerated carbonation technology developed by MUCC to absorb CO2 at 80 - 250kg/t from flue gas and other sources. A further granulation and solidification stage is then used to manufacture the final artificial fine aggregates, making it net-carbon negative. The artificial sand can be produced via a dry process at ambient temperature conditions. It requires no special reaction equipment.
The product can be used as a fine aggregate to make normal-strength concrete. MUCC says “…when used in conjunction with ordinary Portland cement (OPC) or blended cement, fresh properties and strength development equivalent to or better than that of normal concrete can be obtained. Therefore, it can be widely applied to ready-mix concrete and secondary concrete products.”
MCi Carbon secures US$5m investment from Mitsubishi UBE Cement
31 January 2025Japan/Australia: Mitsubishi UBE Cement Corporation (MUCC) has invested US$5m in cleantech firm MCi Carbon, becoming the fourth major Japanese investor alongside ITOCHU Corporation, Mizuho Bank and Sumitomo Mitsui Trust Bank.
The partnership includes a collaboration agreement focusing on mineral carbonation technology and a three-way memorandum of understanding with ITOCHU Corporation.
MUCC will utilise MCi's technology to decarbonise cement production in Japan through CO2 emissions abatement and development of low-carbon materials.
The investment supports the commissioning of MCi's 'Myrtle' mineral carbonation demonstration plant in Australia.
Japan: Fortera is collaborating with Sumitomo Corporation to introduce its ReCarb technology in Asia, starting with Japan. The two companies have signed a memorandum of understanding to deploy Fortera’s bolt-on ‘low-to-zero-carbon’ cement plants across the region, focusing on the largest cement manufacturers.
Fortera’s ReCarb process converts industrial CO2 directly from cement production into cement that is reportedly third-party verified as having 70% less embodied carbon tonne-for-tonne than ordinary Portland cement. When paired with renewable energy, Fortera can achieve zero-CO2 cement production.
Ryan Gilliam, CEO of Fortera, said "This partnership is a pivotal moment for the future of sustainable cement production, because you can’t make a meaningful impact on the industry’s carbon emissions without partnering with major industry players in Asia, which is home to the largest cement market in the world."
Government investigates cement imports into Philippines
26 November 2024Philippines: The Cement Manufacturers Association of the Philippines (CeMAP) and Eagle Cement Corporation have backed an order by the Department of Trade and Industry (DTI) to investigate alleged excessive imports of cement. In a statement the parties said that the investigation ordered by DTI Secretary Cristina Roque is a critical step that underscores the government’s commitment to ensuring fair competition, according to the Manila Bulletin newspaper. They added that the move would protect the local cement industry from undue harm caused by imports.
CeMAP previously submitted its position paper to the DTI on 12 November 2024 on the issue of imports of cement. Eagle Cement has backed the Federation of Philippine Industries in its position on the need to protect the domestic cement sector.
Data from the Bureau of Customs show that cement imports rose by 5% year-on-year to 6.2Mt from January to October 2024. 94% of the imports originated from Vietnam with 5% from Japan and 1% from Indonesia.
Taiheiyo Cement reports declining profit
13 November 2024Japan: Taiheiyo Cement has reported net sales of US$2.86bn for the six months that ended on 30 September 2024, a 5.5% increase compared to US$2.71bn a year earlier. However, the company’s operating profit for the six-month period was US$115m, a decrease of more than 50% compared to US$325m in the first six months of the prior financial year.
Sumitomo Osaka sees decline in sales
13 November 2024Japan: Sumitomo Osaka Cement has reported net sales of US708m for the six months to 30 September 2024, a decline of 0.3% compared to US$710m a year earlier. The company’s net profit slumped to US$6.1m in the six-month period from US$37.5m in the first six months of the 2023 financial year, a fall of 87.4% year-on-year.
Mitsubishi UBE Cement to undertake CCS project survey
10 October 2024Japan: Mitsubishi UBE Cement (MUCC), in collaboration with seven other companies, has been commissioned by the Japan Organisation for Metals and Energy Security (JOGMEC) to conduct a survey of the carbon capture and storage (CCS) project for the Southern Offshore Malay Peninsula in the 2024 financial year. This work is part of the ‘Engineering Design Work for Advanced CCS Projects’ and will study the CCS value chain from CO₂ captured from the cement industry in the Kyushu, Chugoku and Kinki regions, to the transport and storage of the liquefied CO₂ for geological in the southern offshore Malay peninsula, currently under development. MUCC will be responsible for the CCS processes at its Ube cement plant.
Japan: Taiheiyo Cement, ITOCHU, Nippon Steel, Mitsubishi Heavy Industries, INPEX, Taisei, and ITOCHU Oil Exploration have been chosen by the Japan Organisation for Metals and Energy Security (JOGMEC) to lead the engineering design work for key carbon capture and storage (CCS) initiatives. This selection marks a step towards Japan's ambitious goals to achieve carbon neutrality by 2050 and a 46% reduction in greenhouse gas emissions from financial year 2013 (FY13) levels by FY30.
The project encompasses front end engineering design (FEED) and appraisal drilling as critical next steps following a comprehensive feasibility study conducted in FY23. This prior study involved detailed assessments of CO₂ separation, capture, transportation and storage processes. The CCS initiative involves shipping CO₂ captured at Nippon Steel’s Kyushu Works in the Oita area and Daiichi Cement's Kawasaki plant, part of the Taiheiyo Cement Group, to designated storage sites.
Update on the Philippines, July 2024
24 July 2024Congratulations to Taiheiyo Cement Philippines (TCPI) this week for inaugurating its new 3Mt/yr production line at its Cebu plant. The US$220m line replaces the old line at the site that was closed in late 2021.
The plant was originally built by Grand Cement Manufacturing in the early 1990s. Japan-based Taiheiyo Cement took over in 2001 and later made the decision to upgrade the site in 2017. It then contracted China-based Anhui Conch and Sinoma (Handan) Construction for the project in 2021 and groundbreaking took place in mid-2022. Commercial operation of the new line was previously scheduled from May 2024. TCPI has also invested around US$140m in related projects such as its Jetty and Marine Belt Conveyor project, which links the Cebu plant to the coast via a conveyor. Other parts of this expenditure encompass the Luzon Distribution Terminal Project at Calaca in Batangas and general port development in San Fernando.
The Department of Trade and Industry (DTI) was keen to promote this example of a foreign-owned company investing in local manufacturing. DTI Secretary Fred Pascual pointed out that Japan is the country’s “second-largest trading partner and third-largest source of foreign investment.” He also linked the project to the national Build Better More infrastructure development programme and the Tatak Pinoy Act that was introduced in early 2024 to promote local industry. Along these lines, Republic Cement was awarded the Domestic Bidder’s Certificate of Preference this week. It is the first cement company to receive it. The initiative promotes the use of local manufactured materials in government projects as part of the Tatak Pinoy Act. As one might expect, the Cement Manufacturers Association of the Philippines (CEMAP) supports the Tatak Pinoy Act. It voiced its support for the legislation in June 2024 when the DTI started to implement it. It noted that cement imports were just under 7Mt/yr in 2023 despite the anti-dumping duties imposed on a number of Vietnam-based producers and traders. This compares to a local production capacity of nearly 50Mt/yr.
CEMAP mentioned that new production lines from both TCPI and Solid Cement were expected in 2024. The latter project is a new production line being built at Solid Cement’s Antipolo plant near Manilla in Rizal province. Cemex Philippines held a groundbreaking ceremony for the 1.5Mt/yr line at its subsidiary back in 2019. However, Cemex said it was selling its Philippines-based business to DMCI Holdings and related companies in April 2024. As part of this process Cemex sold its local cement brands to the Consunji family, the owners of DMCI Holdings, in June 2024. Regulatory approval of the divestment is still pending but the sale of the brands suggest that the transaction is progressing. Completion is expected by the end of 2024. Operation of the new line at the Antipolo plant is anticipated from September 2024.
Another forthcoming plant project was announced by PHINMA Corporation in June 2024. It signed a joint venture deal with investment company Anflo Group to build a 2Mt/yr cement plant in Davao del Norte. The project is scheduled to be operational by 2026. Cement from the plant will be marketed under the Union Cement brand. The sums involved suggest a grinding plant but PHINMA’s cement division, Philcement Corporation, is involved with both manufacture and importation. PHINMA also signed a deal to buy Petra Cement in May 2024. The latter company runs a 0.5Mt/yr cement grinding plant in Zamboanga del Norte. PHINMA re-entered the cement market in the late 2010s when it bought the Union Cement brand and built a cement processing plant at Mariveles, Bataan in 2020.
The battles between cement producers and importers continue to play out in the Philippines as the country’s infrastructure plans gather pace. Yet the balance seems to be tilting more towards the favour of the local manufacturers at the moment, as new capacity gets proposed and built. Anti-dumping duties on imports, particularly those from Vietnam, have now been followed up with local procurement rules in the guise of the Tatak Pinoy Act. Whether this is enough remains to be seen. This kind of environment and the departure of Cemex may also start to revive questions about whether any other foreign-owned cement companies might be considering their options too.