Displaying items by tag: commissioning

Pakistan: Pioneer has announced the completion of a new 3.7Mt/yr integrated cement plant with a 12MW waste heat recovery (WHR) power plant and 24MW coal-fired power plant. It said that production and dispatch would start ‘in due course.’ It commenced construction of the facility in 2017.

India: Dalmia Bharat has successfully lobbied the Sundargarh, Orisha district government to request the inclusion of the company’s proposed 446 acre expansion to its Lanjiberna limestone and dolomite mine in the agenda of a village meeting in Kukuda, in which public opinion and suggestions will be recorded. The New India Express Newspaper has reported that, due to the special status of Kukuda as a Scheduled Tribal area, the village meeting forms a necessary preliminary step prior to district government permission of planned works. In October 2018, villagers in nearby Jhagarpur successfully blocked construction of Dalmia Bharat’s proposed Industrial Training Institute. The Lanjiberna mine will serve Dalmia Bharat’s 2.3Mt/yr integrated Rajgangpur plant, which was completed in 2019 at a cost of US$281m and awaits commissioning.

Japan: Ofunato biomass power plant began generating electricity on 1 January 2020. The 75MW plant is the result of a 65:35 partnership between Taiheiyo Cement and electrical engineering firm Elex formed in July 2016, with a total investment of US$36.5m. It will primarily burn coconut matter to provide electricity for sale and supply to Taiheiyo Cement’s 1.9Mt/yr integrated Ofunato plant. Taiheiyo Cement says that its will generate 520,000MWh/yr, replacing fossil fuels responsible for 0.3Mt/yr of CO2 emissions.

Oman: Alsahawa Cement Company (ACC), the newly-founded Oman Cement Company (OCC) subsidiary, will operate the group’s upcoming Duqm cement plant, for which an engineering, procurement and construction (EPC) contract tender has been issued. Bidding is due to close on 27 February 2020.

The new facility will include a coal-fired power plant and waste heat recovery (WHR) power plant. OCC Chief Executive Officer Salim Abdullah Al Hajiri described the commissioning of the 1.7Mt/yr integrated plant as a ‘reverse integration’ process, whereby the plant will initially grind clinker produced at other OCC cement plants beginning in September 2021 before upgrading to fully integrated cement production in March 2022.

Japan: Taiheiyo Cement has installed an ash washing facility at a waste incineration plant in Kumagaya, Saitama prefecture for desalination and lowering of chloride content. After rinsing, the installation will supplement cement production at Taiheiyo Cement’s 1.8Mt/yr integrated Kumagaya plant with up to 69,400t/yr of ash. The total cost of investment was US$7.17m.

Colombia: Empresa Colombiana de Cementos (EcoCementos), a 50-50 joint venture between Colombian multinational Organizacion Corona and Spanish-based Cementos Molins, has announced the start of production at its new 1.5Mt/yr integrated cement plant at Sonson, Antioquia province. The plant, which was constructed with an investment of US$380m, mines limestone from its own quarry and will produce Alion brand cement for the Colombian market. The unit is increases Cementos Molins’ first in Columbia. It already produces and trades cement via its subsidiaries in Argentina, Bolivia and Uruguay.

India: UltraTech Cement’s net sales grew by 15% year-on-year to US$1.42bn in the quarter to 30 June 2019 from US$1.23bn in the same period in 2018. Its profit before interest, depreciation and tax rose by 61% to US$402m from US$250m. Its local sales volumes increased by 3% to 17.3Mt from 16.8Mt but exports fell by 7% to 0.6Mt from 0.65Mt.

It said that it had fully integrated its UltraTech Nathdwara Cement subsidiary with its systems and processes. The plants it acquired from Jaiprakash Associations in June 2017 were operating in line with its existing plants and had achieved break-even profit before tax during the reporting quarter. The commissioning of its 4Mt/yr Bara grinding plant in Madhya Pradesh has been delayed to late 2019.

Jamaica: Caribbean Cement has commissioned an automatic palletiser. The project cost around US$66,500, according to the Gleaner newspaper. It is part of a US$9m investment on capital projects in 2019. The cement producer is planning to increase its output to 1.2Mt/yr by December 2020 compared to 0.95Mt/yr at present. The subsidiary of Mexico’s Cemex operates an integrated plant in Kingston.

South Korea/Thailand: Austria’s Unitherm Cemcon has commissioned a MAS kiln burner at a cement plant in South Korea. The order was issued in late 2018 for three MAS burners. The first burner was delivered in February 2019 and the other two in March 2019. In May 2019 Unitherm Cemcon says it supported the commissioning of the first burner.

The scope of supply included two 43MW MAS/4/KO SO type burners for coal and heavy oil and one 87MW MAS/7/KO SO.X type rotary kiln burner for coal, heavy oil and solid secondary fuels. All three burners have been executed with a divisible burner jacket tube. One MAS/7/KO.SO.X is already successfully operating in another line, firing up to 6t/hr of coal and around 10t/hr of solid secondary fuel.

The burner manufacturer has also been awarded a contract to supply a hot gas generator for a plant in Thailand. The scope of supply includes: engineering and manufacturing drawings for the hot gas generator combustion chamber; a combined 45MW oil and coal burner; a primary air fan; a gas electric pilot burner; a flame monitoring device; and an oil valve train with burner management system.

Germany: Holcim Deutschland’s Kollenbach cement plant in Beckum has commissioned a Zeppelin Cat 6030 FS hydraulic excavator. The machine is 15m long, 7.5m high and it has an engine power of 1500HP. It will mine at least 470t/hr of limestone from the plant’s quarry. The excavator was purchased due to the height and thickness of the marl layers in the deposit. Material from the quarry will then be transported 2.5km by truck to a stationary primary crusher before use at the cement plant.