Global Cement News

As ever, there have been plenty of news stories from Pakistan recently covering the on-going fallout of the water shortage at the Katas Raj Temples in Chakwal, Punjab and an update on new production line at Maple Leaf Cement’s Iskanderabad plant. The two stories present two sides to the furious pace of the local industry and the potential price this growth might entail.

Graph 1: Cement despatches in Pakistan, 2012 - 2017. Source: All Pakistan Cement Manufacturers Association.

Graph 1 above sets the scene with an industry that has seen total despatches grow by nearly 30% to 42.8Mt in 2017 from 33.1Mt in 2012. About four-fifths of this is based in the north of the county. The big sub-story alongside this is that exports have fallen by half to 4.2Mt in 2017 from a high of 8.3Mt in 2013. The cause of this appears to be a decline in the Afghan market and a similar drop in waterborne clinker exports. Given the higher proportion of exports to the southern market this change has likely hit the industry in south harder despite overall depatches there rising. So far in 2018 similar trends are holding, except for exports, where the clinker export market has rallied significantly in the south.

The background to all this growth domestically is Chinese investment in the form of the China-Pakistan Economic Corridor (CPEC). CPEC-related project include integrated road infrastructure, the modernisation of railways and the development of the city of Gwadar and its related infrastructure. In addition the local Public Sector Development Programme (PSDP) is also having an effect and demographic pressures, such as a housing shortage, are also expected to support the construction market.

Data from the All Pakistan Cement Manufacturers Association (APCMA) placed cement production capacity at 54Mt/yr in September 2018 compared to 66Mt/yr in the Global Cement Directory 2018, which includes new capacity being built. This compares to around 10Mt/yr in the 1995 local financial year to an estimated 73Mt/yr by the State Bank of Pakistan in its third quarter report for 2017 - 2018. This rapid growth can be seen in recent stories such as the Iskanderabad plant expansion, Flying Cement’s mill order from Loesche, Kohat Cement’s mill order also from Loesche, a new solar plant at Fauji Cement at its Attock plant and the commissioning of DG Khan’s new plant at Hub. These stories are all from the last three months! The State Bank of Pakistan estimated that 11 producers hare now investing US$2.12bn on capacity expansions to add over 23Mt/yr by the end of the 2021 financial year.

One potential price for all of this growth is currently being illustrated in the ongoing legal wrangles about the use of water by cement plants near the Katas Raj Temples. What started as an investigation into why water levels were dropping at a pond at a Hindu heritage site seems to have transformed into a full scale inquiry into alleged corruption by local government around the setting up of cement plants. A report by the Punjab Anti-Corruption Establishment Lahore to the Supreme Court has found irregularities committed by government departments in connection to the setting up of cement plants by DG Khan and Bestway Cement in Chakwal. It seems unlikely at this stage that this inquiry will cause too much trouble for the local cement industry but it will certainly make it more complicated and potentially more expensive to st up new plants in the future.

Read Global Cement’s plant report from the DG Khan’s Khairpur cement plant in Chakwal

Australia: Nick Miller has been appointed as the next chief executive officer (CEO) of Adelaide Brighton following the scheduled retirement of Martin Brydon. Miller will start the role no later than 17 April 2019, following a transition period.

Miller is currently managing director and CEO of Broadspectrum, part of the Ferrovial Group that designs, funds, constructs, operates and maintains major projects and infrastructure assets. At Broadspectrum he has overseen a workforce of more than 14,500 people in Australia and New Zealand.

Prior to joining Broadspectrum, Miller was managing director at Fulton Hogan from 2010 to 2017, a construction materials, infrastructure services and civil construction company operating across Australia, New Zealand and the South Pacific. His 25 years of experience includes five years as CEO of Fulton Hogan’s Australian business, and CEO of Isaac Construction in Christchurch.

Miller has a Bachelors in Engineering, is a Fellow of the Institute of Professional Engineers New Zealand, and a Member of the Australian Institute of Company Directors. He is a past director of the Australian Constructors Association (ACA), Orion New Zealand, Quake Core, Rangi Ruru Girls School, Roading New Zealand, Roads Australia and the NZ Council for Infrastructure Development (NZCID).

Republic of Congo: The Congolese Ministry of Industry says that it is ready to inaugurate the Diamond cement plant. The new plant is located in the district of Mindouli, about 200km south of Brazzaville, according to Agence de Presse Africaine. The 0.1Mt/yr unit started production in early 2018 at a cost of around US$100m. The project had previously been delayed by four years due to local security issues. The plant will be the fifth cement plant in the country and will bring local cement production capacity to over 3.0Mt/yr.

Kenya: The creditors of ARM Cement have approved a sale of a subsidiary or assets of the company to reduce its debt by US$190m. The creditors have not disclosed which subsidiary or assets will be sold, according to Reuters. One of the administrators from PricewaterhouseCoopers said that 102 of the creditors, representing US$95m, had supported the decision. However, two creditors had rejected the plan. The cement producer was placed into administration in late August 2018.

Germany: KHD has been awarded a contract to upgrade Thomas Zement’s grinding plant in Erwitte. The engineering, procurement and construction (EPC) contract includes process, mechanical, electrical and civil engineering services.
Mechanical and electrical equipment supply includes a roller press for raw material grinding, a static v-separator, an SKS dynamic separator and a KHD HKF process fan.

The deal also includes structural steel supply, erection and installation services for mechanical and electrical equipment as well as structural steel and supervision services for erection, installation and commissioning. KHD is also responsible for the tie-in of the new equipment to the existing raw material and product transport, as well as gas handling and treatment systems.

The erection and installation of the new grinding plant will be carried out during operation of the production line followed by a minimal possible switch over period. No value for the deal has been disclosed.