September 2024
Cemex turns to the wind at Victorville 23 May 2012
US: Cemex USA has announced a novel plan to install four 120m-tall wind turbines at one of its US cement terminals and quarry in order to cut carbon emissions and energy costs.
The Victorville Planning Commission has unanimously approved the two turbines proposed at Cemex's cement manufacturing plant, with the company stating the project would help keep jobs in the Victor Valley.
"Our operations will continue at Victorville even if the turbine permits are not approved," said Cemex spokeswoman Sara Engdahl. "However, the wind turbine project at our Victorville site is beneficial not only to our operations but to the environment as well. The project will contribute to the local economy through jobs created for the construction and engineering of the turbine, and the project directly partners with California-based Foundation Windpower."
The two turbines in Victorville will produce an estimated 6500MWh of electricity in an average year, enough to sustain 650 average homes, according to the company. The other two proposed turbines will be built at the Black Mountain Quarry in an unincorporated area of Apple Valley. They are under review by San Bernardino County.
The project will reduce greenhouse gas emissions and stabilise energy costs for Cemex, while preparing the company to comply with future carbon emission requirements, according to Cemex's proposal to the city of Victorville.
"The wind turbine project at our Victorville plant is part of our vision and commitment to reduce our environmental footprint and contribute to a cleaner environment," said Engdahl. "Cemex is increasingly using renewable energy to generate power for our operations."
She added that Foundation Windpower began working on foundations of the Victorville site in August 2011. It is scheduled to start erecting the turbines in September 2012.
Valderrivas predicts swing to profit in 2013 23 May 2012
Spain: The Spanish cement producer Cementos Portland Valderrivas (CPV) has announced that it expects to swing to profit in 2013 thanks to its 'Plan NewVal' launched recently. Plan NewVal 2012-2013 is focused on cost reduction and securing new sources of revenue.
CPV's new chairman and CEO, Juan Bejar, said that CPV's earnings before interest, tax, depreciation and amortisation (EBITDA) are now expected to reach Euro200m in 2013.
Speaking more widely, Bejar noted that cement consumption in Spain came to just 20.4Mt in 2011, down a massive 64% from the 2007 high. Worse is expected in 2012, when consumption is expected to fall another 20% to just 16Mt.
Cade makes recommendations for Cimpor bid 23 May 2012
Brazil: Cade, the Brazilian anti trust agency, has recommended that the acquisition of Portuguese cement producer Cimpor by Camargo Corrêa should be approved but that that Votorantim Cimentos should divest its stake in Cimpor.
In 2010, Camargo Corrêa teamed up with industrial conglomerate Grupo Votorantim to acquire 54% of Cimpor, blocking a bid by Brazilian steelmaker CSN in the process. Camargo Corrêa has since raised its stake in Cimpor to nearly 33%, later launching a Euro2.5bn bid for the rest of Cimpor in March 2012 at Euro5.50/share.
Camargo Corrêa's buyout of Cimpor could help competition in Brazil by reducing Votorantim's market share, Cade chief Olavo Chinaglia told the press in April 2012. Votorantim may have to sell some of its Brazilian cement assets to reduce its market concentration. The conglomerate's market share is about 40% nationally but reaches nearly 90% in some regions.
In November 2011 Cade found that Votorantim, along with Camargo Corrêa and four other rivals, colluded to fix prices, hampering competition in the Brazilian cement market during a construction boom. Further approval of Camargo Corrêa's purchase may depend on certain conditions, such as selling assets in some markets and avoiding participation in other cement companies.
South Africa: Pretoria Portland Cement (PPC) has seen its sales volumes drop by 3% year-on-year in the first half of 2012, which ended on 31 March 2012, mainly due to weak demand from Botswana and the Western Cape region of South Africa. However, the overall group revenue rose by 8% over the same period of 2011 from US$395m to US$427m, due to positive pricing of cement and lime products.
"Our results improved despite being tempered by weak demand in the Western Cape and Botswana and fierce competition on cement prices in all our regions," said PPC CEO Paul Stuiver.
PPC's earnings before interest, taxes, depreciation and amortisation (EBITDA) rose by 5% in the half-year, from US$126m to US$132m. Operating profit rose by 4%, from US$99.3m to US$104m. However, costs of sales were 11% higher than in 2011. The group said that it continued to be significantly affected by higher electricity and diesel prices, which both rose by 30% in 2011.
Boral removes CEO Mark Selway 22 May 2012
Australia: The board of Australian building products firm Boral Ltd has removed the company's chief executive Mark Selway saying that a new leader was needed who could 'harmonise' the company after a two-year restructuring process.
Selway, who has headed Boral since January 2010, oversaw a turnaround involving the sale of about US$986m in assets and cutting capacity in manufacturing plants as the company battled weak housing and construction markets both in Australia and the United States. In April 2012 Boral posted net profit below its own forecast and made an unexpected cut in full-year profit guidance because of heavy rain and wet weather across eastern Australia.
"The board has decided that the stewardship of the company going forward requires a chief executive with a leadership style suited to harmonising the changes that have occurred over the last two years throughout the company," Boral said in a statement. The board said Selway would step down from his role effective immediately, although he would remain employed until 31 July 2012 to help with the transition.
Australian-born Selway, aged 52, started his career in the automotive sector before becoming the international marketing director of Britax International plc at the age of 28. After working for the company in different postings around the world he later joined the board. In 2001, Selway was appointed chief executive of Weir Group plc, a Scottish based engineering equipment company for the oil, gas, mining and power and industrial sectors.
Tanzania: Tanga Cement, Tanzania's second-largest cement maker, has reported that its full-year profit in 2011 fell by 31% to US$13.8m due to higher production costs. Its revenue rose by 8% to US$101m in the same period. However, Tanga Cement has also announced plans to invest US$165m into a plant upgrade in order to boost output and exports. FLSmidth has confirmed that it is currently in negotiation to supply the upgrade.
Tanga Cement, which trades as Simba Cement, said it planned to increase exports to member states of the East African Community (EAC) trade bloc, and would build a second kiln, to be commissioned in the first quarter of 2015. Once completed, the second kiln will increase the company's clinker production capacity by 0.6Mt/yr, more than doubling the current capacity. The new kiln will increase the production capacity of clinker from 0.5Mt/yr to 0.6Mt/yr. Simba Cement increased its cement production capacity in 2010 from 0.75Mt/yr to 1.2Mt/yr after commissioning a second cement mill.
Eagle Materials cement earnings up 60% 18 May 2012
US: Eagle Materials Inc. has reported its financial results for the 2012 fiscal year and the fiscal fourth quarter that ended on 31 March 2012. Its results showed that the group's revenue was up by 7% for the fiscal year, to US$495m and cash flow from operations was US$60.2m, up by 37%. In the quarter ending 31 March 2012, the company netted revenues of US$116.8m, a 22% year-on-year increase.
Eagle said that its low cost operations continued to execute well during the 2012 fiscal year and that it was beginning to see improving construction activity across most of its markets. Eagle's earnings began to improve during the second half of fiscal 2012 and accelerated during the fourth quarter.
The company saw improved cement revenues, which were up by 8% for the full fiscal year to US$244m. Operating earnings from cement were up by 3% to US$46.9m. In the fourth quarter its cement operating earnings were US$7.5m, a massive 60% increase from the same quarter of the 2011 fiscal year.
Eagle said that the increase in its cement earning primarily reflected improved sales volumes and sales prices offset by US$2m of additional maintenance costs incurred in the quarter versus the prior year quarter. Cement revenues for the quarter, including joint venture and intersegment revenues, totalled US$49.8m, 23% greater than the same quarter of 2011. Cement sales volumes for the quarter were 0.53Mt, 20% higher than the same quarter of 2011.
FLSmidth receives contract for large US project 18 May 2012
Denmark/US: FLSmidth has been awarded a contract worth approximately US$136m by an un-named customer in the US for the modernisation of its cement production facility.
The purpose of the engineering, procurement and construction project is to convert one of the plant's existing wet process kilns to a dry preheater/precalciner kiln. As a result, the customer will be able to better fulfil its key environmental objectives, namely reduction of emissions and achieving lower energy consumption.
The equipment includes an FLSmidth drier crusher, modification of the existing kiln, a new 1-stage preheater with calciner, a kiln bypass system, an FLSmidth Cross-Bar cooler, a coal dosing system by FLSmidth Pfister and an ATOX solid fuel mill with an FLSmidth MAAG Gear reducer.
With the installation of three new FLSmidth fabric filters, the project will significantly improve the plant's ability to reduce the particulate emissions. Similarly, an FLSmidth control system will optimise operational efficiency. The scope of supply also includes a new HOTDISC reactor that will allow the plant to increase its consumption of whole car tyres, thus increasing its use of alternative fuels.
FLSmidth said that the award of this contract demonstrates the company's ability to help US cement producers prepare for the anticipated National Emission Standards for Hazardous Air Pollutants (NESHAP) regulations. "The United States cement industry is facing a number of challenges, ranging from a slowly recovering economy to significant regulatory changes in plant emission standards. We are very pleased to work with one of our much valued customers as it takes a leading role in investing in the future of this industry," said Group CEO Jørgen Huno Rasmussen. The order will contribute beneficially to FLSmidth's earnings until mid 2014.
Loesche and A TEC enter into close cooperation 17 May 2012
Germany/Austria: In a move that affects two major cement industry suppliers Loesche GmbH of Germany, the market leader in dry-grinding technology, and pyroprocessing specialist A TEC Holding GmbH of Austria have entered into a close cooperation agreement. The companies say that it is a mutually-beneficial move and both are convinced that they can jointly provide an even stronger and better support to clients in the cement industry. However, the core business of both companies will remain unchanged.
The companies said that the cooperation, combining technologies and sales organisation, opens new interesting opportunities for certain types of projects, for example combined upgrading projects including grinding circuits and pyroprocess optimisation. The cooperation also generates attractive synergies for both companies. They added that research and development and joint technology developments will provide new and innovative solutions to solve the issues of the cement production market in the future.
Give a plant a break - EPA Update 16 May 2012
Given the legal scuffles over the Environmental Protection Agency's (EPA) emissions timetable it was nice to see this week how Ash Grove Cement is responding at its Midlothian plant in Texas. The plant is seeking tax breaks on potential upgrade work that it is planning to implement before the current 2013 deadline for the EPA legislation.
For those following the fight between the EPA and the US cement industry here is a recap on the story so far:
The EPA issued a national emission standard for hazardous air pollutants rule to reduce the sector's air toxics in September 2010, alongside a new source performance standard to cut criteria pollutant emissions. In May 2011 the EPA both partly granted and denied petitions from cement industry representatives and environmentalists. In December 2012 the US Court of Appeals for the District of Columbia remanded the cement air toxic rule back to the EPA, delaying the deadline for the cement industry to seek a rehearing or review. Then in April 2012 the cement industry agreed not to seek a rehearing if the EPA extended its deadline until September 2015. The EPA has now sent for the White House Office of Management & Budget (OMB) to review its proposed revisions to its emissions rules, ahead of a tentative 15 June 2012 deadline.
While the EPA and the cement sector continue to battle it out plants like Ash Grove can do little except keep an eye on the bottom line until the dust settles... in whatever legally mandated fashioned is eventually approved. The Global Cement Directory 2012 lists 22 wet and semi-wet kilns in the US. While some are mothballed, others are likely to be affected by the rules. While the arguments continue the upgrade timetables of these plants hangs in the balance.