Displaying items by tag: Lafarge

US: According to Imperial Valley News, following a public comment period, the Federal Trade Commission (FTC) has approved a final order settling charges that the merger of Lafarge and Holcim would likely harm competition in 12 markets for Portland cement and two markets for slag cement.

Under the order, first announced in May 2015, the two companies are required to divest cement plants, quarries, terminals and other assets in the 12 states of Illinois, Iowa, Louisiana, Massachusetts, Michigan, Minnesota, Montana, New Jersey, New York, Ohio, Tennessee, Wisconsin, as well as several locations in Canada. The commission vote that approved the final order was 4-1, with commissioner Joshua D Wright voting no.

Canada: The Vancouver Sun has reported that a pair of bald eagles that have nested in a tree on the Lafarge industrial site in Vancouver have been beset by tragedy after the mother eagle died, leaving two baby eagles as orphans.

Lafarge had built a new nesting platform up a 20m pole in 2009, but the eagles used it for perching only and continued to nest elsewhere. The eagles hatched two eaglets in April 2015, but on 13 June 2015 the female was electrocuted by power lines while being chased by crows. The loss has devastated conservationists who had long worked to protect the pair and has left them wondering if the male eagle can continue to successfully raise his young until they are fledged, in about four weeks.

"We are just heartsick over this tragedy," said Karen Bills, project coordinator for the Hancock Wildlife Foundation, which worked with Lafarge to install the artificial nest.

India: According to the Irish Examiner, CRH is being linked with a second potential Asian deal in as many weeks, this one with a price tag of around US$1bn. A Mergermarket report has it that CRH is one of 16 likely bidders for assets in eastern India being sold by Lafarge. The disposal makes up part of the conditions related to Lafarge's merger with Holcim.

Local press stated that CRH is an 'obvious bidder' given that it already has a presence in southern India and is in the process of buying US$7.32bn of assets as part of the LafargeHolcim deal. However, Mergermarket claims CRH is vying with HeidelbergCement, among others, for the new assets and has until the end of June 2015 to complete due diligence and until 15 July 2015 to submit a binding bid.

Spain: Lafarge has invested a total of Euro20m in its Spanish plant of Montcada i Reixac, Catalonia in the last 10 years. Lafarge has most recently invested Euro200,000 to upgrade two of its crusher filters, which capture the dust produced during the processing of raw materials.

India: As part of the implementation in India of its planned merger with Holcim, and subject to the completion of the same merger, Lafarge has signed an agreement to acquire the 14% stake held by Baring in Lafarge India for Euro270m. Following this transaction, subject to the approval of the regulatory authorities, Lafarge will hold 100% of the shares of Lafarge India.

Nigeria: Lafarge's Ashaka Cement has reported that its first quarter 2015 profit fell despite reduced production costs. The fall was attributed to lengthy rainy rains and insurgency in the north of country that disrupted operations.

Ashaka Cement's operations have been disrupted by Boko Haram as the company is located in Gombe State, an insurgent hot-spot. Boko Haram has waged a six-year campaign to impose Islamic law, or Shariah, in Africa's largest economy and biggest oil-producer.

For the first three months that ended on 31 March 2015, Ashaka's net income fell by 53.5% year-on-year to US$4.47m and its sales dropped by 29.8% to US$22.9m. Gross profit was down by 48.9%, while gross profit margin fell to 35.7% in 2015 compared with 48.7% in the same period of 2014. Net margin, a measure of profitability and efficiency, fell to 19.5% compared to 29.5% in the first quarter of 2014.

While Ashaka Cement's profits flounder due to political risk, it was also able to reduce its costs. Cost of sales fell by 11.7% year-on-year to US$14.7m in the first quarter of 2015 as the company increased its use of local coal in place of expensive low pour fuel oil (LPFO).

Ashaka Cement is currently expanding its cement production capacity from 1Mt/yr to 4Mt/yr. The expansion will comprise debottlenecking of the existing line for additional 500,000t/yr and the installation of a new 2.5Mt/yr line, according to Suleiman Yahyah, chairman of the board of directors of the company. "As part of the expansion project, a captive coal-fired 64MW capacity power plant will be built in order to allow a reliable and sufficient source of power for the existing plant and the new cement line," said Yahyah.

US: Lafarge North America has signed a deal to build a cement trans-loading facility in Williston, North Dakota. According to local press, the storage facility and terminal will be located on a new rail spur on the east side of the town. Lafarge North America says that it will allow the company to better serve its customers amid growing demand for construction materials in North Dakota and South Dakota

Roy Sander, general manager of Lafarge Dakotas, noted that the new rail line will remove the company's existing truck traffic from US Highway 2.

North and South Dakota are growing states for cement consumption. As well as traditional construction cements for standard applications, the presence of the Bakken oil field means that the states also require oil well cements and products for soil stabilisation.

Czech Republic: A reviving building material market has raised Lafarge's sales in the Czech Republic by 5% year-on-year to US$35.2m in 2014, according to company spokesperson Milena Hucanova.

Profits from operations soared by 53% to US$6.55m. Hucanova attributed the growth to rising sales, an extraordinary revenue from the sale of carbon credits and operating savings. About 40% of the company's output was exported in 2014.

Czech cement consumption increased by more than 4% year-on-year to 3.5Mt in 2014 and the same growth rate is foreseen for 2015, said Hucanova. Investments are estimated at US$1.09m this year.

US: According to local media MiBiz, the planned merger of Lafarge and Holcim will result in a new owner for a Holcim-owned cement plant in Grandville and could lead to more competitive cement pricing in the West Michigan market.

In response to an antitrust complaint filed by the Federal Trade Commission (FTC) that the LafargeHolcim merger 'would likely substantially lessen competition,' in 12 US markets, including in Grand Rapids, the parties have agreed to divest 24 facilities in North America. Among the sites is a Holcim (US) -owned cement plant in Grandville, which the company plans to sell to Buzzi Unicem USA. The acquisition of the Grandville plant should be completed in July 2015, according to Patrick Lydon, vice president and general counsel at Buzzi Unicem. Lydon said that the Grandville plant would be the company's first venture into the Michigan market. He does not expect any significant changes to operations.

The FTC weighed in on the proposed merger to create LafargeHolcim, the world's largest cement company with a projected US$35bn in annual revenues, because it said that the acquisition would further concentrate the industry in 12 'already highly-concentrated' markets. In the affected markets, Holcim and Lafarge are either the only two suppliers of Portland cement or slag cement or are 'at most' two of just four suppliers.

"If the merger between Holcim and Lafarge went through as originally planned, it would have likely had a short-term impact, but even more of an impact on long-term competitive pricing," said Greg Kerkstra, president and CEO of Grandville-based Kerkstra Precast Inc. "Now that the FTC has determined a divestiture of some of these assets in particular markets, that could actually encourage even more competition than before the merger, in our eyes."

Other affected markets in Michigan include Detroit and northern Michigan. Holcim is selling a cement terminal in Elmira, Michigan to Buzzi Unicem and it is seeking buyers for terminals in Detroit and Dundee.

Encouraging news from Egypt with the announcement that Lafarge Ecocem has taken on two refuse-derived fuels (RDF) contracts in Suez and Qalyubeya. The RDF plants will have production capacities of 42,000t/yr and 280,000t/yr respectively, after upgrades are built.

The move follows a deal Lafarge struck with Orascom in March 2015 to develop a waste management framework of municipal and agricultural waste. The plan is to achieve an average fuel substitution rate of 25% by the end of 2015. Around the same time Ecocem also signed a cooperation agreement with the German Development Cooperation (GIZ) and the Qalyubeya Governorate to upgrade a recycling plant in Qalyubeya to produce RDF. Part of the deal was intended to reinvest some of the revenue from RDF sales back into the region's waste collection infrastructure.

These production levels compare to SITA UK's new RDF plants in the UK, which has a more mature RDF market. There, the newly opened Malpass Farm plant is planned to produce 200,000t/yr and the Tilbury plant will have an output capacity of 500,000t/yr when it opens. However, the Malpass Farm plant mainly feeds one cement plant, the 1.3Mt/yr Cemex Rugby plant with a mean substitution rate of 61% in 2013. By contrast, Lafarge Cement Egypt runs the massive 10.6Mt/yr El Sokhna plant.

Co-processing at El Sokhna by Lafarge is of particular interest given the links with Egypt's unofficial household waste collectors, the Zabbaleen. Lafarge Egypt recruited and trained 140 Zabbaleen to gather waste material for RDF production. The strategy enabled Lafarge to gather continuous supplies of RDF and strengthen local stakeholder relations, as Lafarge's 2013 sustainability report puts it. Lafarge Egypt's substitution rate was 2.2% in 2012 with significant improvements made since then. The current target of 25% for the end of 2015 shows how much progress Lafarge has made.

Hisham Sherif of the Egyptian Company for Solid Waste Recycling (Ecaru) placed Egypt's municipal solid waste level at 20Mt/yr at a presentation given at the Global CemFuels Conference earlier in 2015. From this 4Mt/yr of RDF could be produced. Together with biomass derived fuel (BDF) Sherif reckoned that the country's cement plants could reach substitution rates of 30 – 40%. Problems though with increasing RDF rates in Egypt include legal complexities, institutional issues, poor services and monitoring and centralised planning with little regard for the country's unofficial waste pickers, such as the Zabaleen.

Lafarge Ecocem appears to be tackling each of these problems in turn as the deals with Orascom and the Qalyubeya Governorate show. However, spare a thought for Egypt's unofficial waste sector workers who are likely to lose their livelihoods as waste management becomes more formalised and personnel rates per tonne of waste collected tumble.

For more information on the Zabaleen, check out the documentary made about them in 2009, called 'Garbage Dreams'.