Netherlands: EMC Cement and HES International plan to build a 1.2Mt/yr plant in Amsterdam to produce an alternative cement that contains 70% volcanic ash. The cement will also include recycled concrete fines. Production will be carbon neutral and consume 90% less energy than traditional ordinary Portland cement production. The Amsterdam plant is scheduled for commissioning by early 2026.
EMC Cement CEO Atle Lygren said "Our EMC Technology, by replacing 70% of Portland cement clinker, enables significant climate action without the need for costly carbon capture and storage, aligning with the demands of the United Nations Framework Convention on Climate Change and the Intergovernmental Panel on Climate Change."
Spain: Cemex España plans to install a new tertiary mill in its Alicante cement plant’s refuse-derived fuel (RDF) line. The project, called Molentis, is scheduled for completion in early 2025 and will cost €6m. The Molentis upgrade will help the Alicante cement plant to raise its RDF substitution rate by 8%, according to the producer. This in turn will reduce its CO2 emissions by 6700t/yr. The Spanish Ministry of Industry, Energy and Tourism granted €4.4m toward the project to Cemex España under its Innovation and Sustainability Plan.
Cemex España director of operations Benjamín Cabrera said "Molentis will enable us to advance towards climate neutrality and position the Alicante factory at the forefront of new technologies in the decarbonised industry."
India: Everest Industries is constructing a fibre cement boards and wall panels plant in Chamarajanagar district, Karnataka, with an investment of US$22.6m. The new facility, located on an 8.09 hectare plot in the Kellambali-Badanaguppe industrial area, will be operational later in March 2024. It will produce 72,000Mt/yr of fibre cement boards and 19,000Mt/yr of Rapicon wall panels. The company specialises in the production of fibre cement boards.
The plant is expected to generate 127 job opportunities.
India: Adani Group will invest US$603m in the construction of a 4Mt/yr clinker plant at Chorgadi and grinding plants in Dewas and Bhopal. The combined capacity will be 8Mt/yr. The move is part of a US$9bn investment which the company says will create 15,000 jobs across various sectors.
Germany: Australia-based Calix confirmed that its LEILAC-2 project will take place at Heidelberg Materials’ cement plant in Ennigerloh, Germany. This follows Heidelberg Materials' decision to cease clinker production at its Hanover cement plant. The project, which aims to capture CO₂ emissions from cement production, already has a system design ready for construction at Ennigerloh.
LEILAC CEO Daniel Rennie said "The LEILAC technology represents a scalable and economical solution to address the carbon dioxide emissions produced unavoidably by the cement and lime industries, and the rapid demonstration of such solutions is essential to achieving our industrial decarbonisation goals."
Saudi Arabia: Kreisel has delivered three 700 x 700mm high-pressure rotary valves to a China-based engineering firm for its construction of a cement plant in Saudi Arabia. Each valve is equipped with Ultra-Carbide protection and is able to convey 125t/hr of raw meal over a distance of 263m. In addition to the valves, Kreisel will also supply air supply units and other non-critical components.
Germany: Heidelberg Materials has secured a patent for a new method for producing Portland composite cement (PCC) using calcined clay and recycled waste cement. GlobalData News has reported that the process involves grinding clay with quartz and feldspar and calcining the clay, before mixing it with the cement. The PCC’s cement content varies from 30% to 80%, while its calcined clay content varies from 10% to 70%.
Cemex launches clinker micronisation method
Mexico: Cemex has launched a new process called clinker micronisation, developed at its Research and Development Center in Switzerland. The method enables cement producers to lower the clinker factor of their cement by up to 50%, while maintaining its strength. It also offers the additional benefit of allowing concrete users to reduce the proportion of cement in their mixes.
CEO Fernando González said “We are finding new ways to boost our decarbonisation roadmap in the production of cement and concrete. We remain committed to achieving our ambitious 2030 decarbonisation goals on the path to becoming a Net Zero company by 2050.”
Vietnamese cement firms increase US exports
Vietnam/US: Several Vietnamese cement companies, including Long Son Cement, Nghi Son Cement, Vicem Ha Tien Cement, Thanh Thang Cement, and Xuan Thanh Cement, raised their exports to the US in early 2024. The reasons for the increase include an ongoing local shortage in the US, Việt Nam News has reported.
In 2023, Vicem Ha Tien Cement and Nghi Son Cement made their first shipments of cement to the US, averaging 40,000t per shipment. Vietnam's cement industry, with a production capacity of 120Mt/yr, is experiencing a surplus of 60Mt. To address this, producers have increased their exports, with the majority of sales going to China, the Philippines, Bangladesh, Taiwan and some Middle Eastern countries.
Dangote Cement records 36% sales growth in 2023
Nigeria: Dangote Cement has reported a 36% year-on-year rise in its sales to US$1.44bn in 2023. Meanwhile, the producer’s profit after tax grew by 19% to US$300m. Dangote Cement’s expansion of its market share across Africa continued, with pan-African volumes growth of 13%, to 11.3Mt.